Article processing system

• US 8,978,873 B2
• Filed: 01/06/2009
• Issued: 03/17/2015
• Est. Priority Date: 01/25/2008
• Status: Active Grant

• Current Assignee: Shibuya Kogyo Company Limited
• Original Assignee: Shibuya Kogyo Company Limited
• Inventors: Shimomura, Takashi
• Primary Examiner(s): Singh, Kavel
• Application Number:
  US12/319,319
• Publication Number:
  US 20090188773A1
• Time in Patent Office: 2,261 Days
• Field of Search: None
• US Class Current: 198/464.1
• CPC Class Codes: B65G 43/10 Sequence control of conveyors operating in combination
• CPC Class Codes: B65G 47/846 Star-shaped wheels or wheels equipped with article-engaging elements
• CPC Class Codes: B67C 7/0013 Synchronising
• CPC Class Codes: B67C 7/004 the containers travelling along a circular path

Abstract

A filling system with a supply conveyor, an infeed screw, a supply star wheel for a rinser, a rinser, a discharge star wheel for a rinser, an intermediate star wheel, a supply star wheel for a filler, a filler, a delivery star wheel for a filler/capper, a capper, a discharge star wheel for a capper, and a discharge conveyor is provided. Each component has a revolving body such as a star wheel. In case an abnormality occurs in any component, a control unit activates a brake for that component, which stops the star wheel of the component forcibly, while controlling servomotors for all of the other components, thereby stopping the star wheel of all of the other components where the abnormality does not occur. Even in the event of the abnormality in any component, each component is stopped nearly simultaneously, so that the filling system can prevent damage to all of the components.

Claims

1. An article processing system, comprising:

a plurality of units, each unit having a revolving body driven by a servomotor and a brake for stopping the revolving body; and

control means for controlling the servomotor of each unit to synchronize all the units with each other, the control means storing a stopping time for stopping the revolving body of each unit by the brake of each unit,

wherein when an abnormality occurs in any unit, the control means stops, by the brake of the unit having the abnormality, the revolving body of the unit where the abnormality has occurred, and simultaneously controls the servomotors of the other units where the abnormality has not occurred, to stop the revolving body of each unit almost simultaneously with the stopping of the unit where the abnormality has occurred.

2. The article processing system according to claim 1, wherein the control means stores a relation between a change in a processing speed of an article in each unit and a change in the stopping time of the revolving body caused by the brake depending on a rotational speed of the revolving body at the time, and in the event of an abnormality in any unit, the control means stops the unit at a stopping time corresponding to a processing speed of the unit at the time.

3. The article processing system according to claim 1, wherein each unit comprises a star wheel as the revolving body driven by the servomotor, and article retaining means provided in the star wheel for gripping an article;

wherein in a position where the star wheel of each unit is adjacent to the star wheel of another unit, the article is delivered from the article retaining means of one of the star wheels to the article retaining means of another star wheel; and

when the revolving body of the unit where the abnormality has occurred is stopped by the brake, the control means controls the servomotors of the units where the abnormality has not occurred, to stop the star wheels of the units where the abnormality has not occurred while rotating the units where the abnormality has not occurred so as to be synchronized with the unit where the abnormality has occurred, so that the article retaining means can deliver the article.