Compliant printed flexible circuit
First Claim
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1. A compliant printed flexible circuit comprising:
- a flexible polymeric film including a major surface;
a first dielectric layer selectively printed on the major surface of the polymeric film with first recesses corresponding to a target circuit geometry;
a conductive material printed in at least a portion of the first recesses comprising a circuit geometry have first and second portions at least partially separated by dielectric material of the first dielectric layer;
a second dielectric layer selectively printed on a major surface of the first dielectric layer to create second recesses adjacent with at least a portion of the first portion of the circuit geometry;
compliant material deposited in the second recesses supporting at least a portion of the first portion of the circuit geometry;
at least one dielectric covering layer extending over the first and second portions of the circuit geometry; and
at least one opening in the dielectric covering layer comprising at least one recess receiving electrical contacts of a circuit member and electrically coupling the electrical contacts with the first portion of the circuit geometry in the compliant printed flexible circuit, wherein the compliant material is in direct contact with the first portion of the circuit geometry and is beneath the first portion of the circuit geometry opposite the at least one opening in the covering layer and elastically deforms during flexure of the first portion of the circuit geometry in response to compressive engagement of the electrical contacts on the circuit member, the compliant material attempting to resume its former shape;
biasing the first portion of the circuit geometry into engagement with the electrical contacts on the circuit member.
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Abstract
A compliant printed flexible circuit including a flexible polymeric film and at least one dielectric layer bonded to the polymeric film with recesses corresponding to a target circuit geometry. A conductive material is printed in at least a portion of the recesses to form a circuit geometry. At least one dielectric covering layer is printed over at least the circuit geometry. Openings can be printed in the dielectric covering layer to provide access to at least a portion of the circuit geometry.
411 Citations
42 Claims
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1. A compliant printed flexible circuit comprising:
- a flexible polymeric film including a major surface;
a first dielectric layer selectively printed on the major surface of the polymeric film with first recesses corresponding to a target circuit geometry;a conductive material printed in at least a portion of the first recesses comprising a circuit geometry have first and second portions at least partially separated by dielectric material of the first dielectric layer;
a second dielectric layer selectively printed on a major surface of the first dielectric layer to create second recesses adjacent with at least a portion of the first portion of the circuit geometry;compliant material deposited in the second recesses supporting at least a portion of the first portion of the circuit geometry; at least one dielectric covering layer extending over the first and second portions of the circuit geometry; and
at least one opening in the dielectric covering layer comprising at least one recess receiving electrical contacts of a circuit member and electrically coupling the electrical contacts with the first portion of the circuit geometry in the compliant printed flexible circuit, wherein the compliant material is in direct contact with the first portion of the circuit geometry and is beneath the first portion of the circuit geometry opposite the at least one opening in the covering layer and elastically deforms during flexure of the first portion of the circuit geometry in response to compressive engagement of the electrical contacts on the circuit member, the compliant material attempting to resume its former shape;
biasing the first portion of the circuit geometry into engagement with the electrical contacts on the circuit member. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 41)
- a flexible polymeric film including a major surface;
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19. A method of making a compliant printed flexible circuit comprising:
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selectively printing a first dielectric layer on a major surface of a flexible polymeric film to create first recesses corresponding to a first target circuit geometry; depositing a conductive material in at least a portion of the first recesses comprising a circuit geometry having first and second portions at least partially separated by dielectric material of the first dielectric layer; selectively printing a second dielectric layer on a major surface of the first dielectric layer to create second recesses aligned with at least a portion of the first portion of the circuit geometry; depositing a compliant material in at least, a portion of the second recesses supporting at least a portion of the first portion of the circuit geometry; printing at least;
one dielectric covering layer over at least the circuit geometry with at least one opening comprising at least one recess exposing selected regions of the first portion of the circuit geometry, the at least one recess receiving electrical contacts on a circuit member and electrically coupling the electrical contacts with the first portion of the circuit geometry, wherein the compliant material is in direct contact with the first portion of the circuit geometry and is beneath the first portion of the circuit geometry opposite the at least one openings in the covering layer; andelastically deforming the compliant material during flexure of the at least one exposed portion of the first portion of the circuit geometry, in response to compressive engagement of the electrical contacts on the circuit member, the compliant material attempting to resume its former shape biasing the exposed portion of the first portion of the circuit geometry into engagement with the electrical contacts on the circuit member. - View Dependent Claims (20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 42)
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Specification