Fuel cell voltage measuring assembly

• US 20040227518A1
• Filed: 02/17/2004
• Published: 11/18/2004
• Est. Priority Date: 02/14/2003
• Status: Abandoned Application

• Current Assignee: Hydrogenics Corporation (Cummins Incorporated)
• Original Assignee: Hydrogenics Corporation (Cummins Incorporated)
• Inventors: Frank, David, Joos, Nathaniel Ian
• Application Number:
  US10/778,322
• Publication Number:
  US 20040227518A1
• Time in Patent Office: Days
• US Class Current: 324/434
• CPC Class Codes: H01M 8/02 Details electrodes H01M4/86 - H01M4/98
• CPC Class Codes: H01M 8/04552 of the individual fuel cell
• CPC Class Codes: H01M 8/241 with solid or matrix-supported electrolytes
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

The invention provides for measuring the voltage across an associated pair of flow field plates of each electrochemical cell in a plurality of electrochemical cells connected in series to form a stack. The invention involves (a) providing a plurality of groups of electrical contacting points for receiving an associated voltage from each of the associated pair of flow field plates for each electrochemical cell, wherein each group in the plurality of groups comprises an associated plurality of electrical contacting points; (b) electrically interconnecting the associated plurality of electrical contacting points for each group; (c) electrically insulating each group of electrical contacting points from other groups of electrical contacting points; (d) for each flow field plate, selecting an associated group from the plurality of groups of electrical contacting points, and aligning the associated group with the flow field plate, and selecting an electrical contacting point from the associated group and connecting electrically the selected electrical contacting point to the associated flow field plate, to receive the associated voltage therefrom; and (e) receiving the associated voltage from each flow field plate via the associated group.

Claims

1. An assembly for measuring cell voltages for a plurality of electrochemical cells connected in series along a stack dimension to form a stack, wherein each electrochemical cell comprises and extends between an associated pair of flow field plates, the assembly comprising:

(a) an array of electrical contacting points for receiving an associated voltage from each flow field plate for each electrochemical cell, wherein

(i) the array of electrical contacting points is divided into a plurality of groups and extends along an array dimension, the array dimension being substantially alignable with the stack dimension such that the array of electrical contacting points is alignable with the plurality of electrochemical cells,

(ii) each group comprises an associated plurality of electrical contacting points for aligning with the flow field plates and receiving the voltages therefrom, the associated plurality of electrical contacting points for the group being electrically interconnected,

(iii) each group of electrical contacting points is electrically insulated from other groups of electrical contacting points, and

(iv) the plurality of groups comprises an associated group for each flow field plate for receiving the associated voltage of only that flow field plate; and

,

(v) for each group, the associated plurality of electrical contacting points are spaced from one another to accommodate variation in positioning of the flow field plates; and

(b) an electrical connection means for receiving the associated voltage from each flow field plate via the associated group, the electrical connection means comprising an associated connector for each group for separately receiving voltage signals from the group.

2. The assembly as defined in claim 1 further comprising a plurality of electrical contacting members for contacting the plurality of flow field plates, wherein for each flow field plate, the associated group is positionable such that an associated active electrical contacting point in the associated group is adjacent to the flow field plate;

and the associated active electrical contacting point in the associated group is conductively linked to an associated electrical contacting member in the plurality of electrical contacting members, the associated electrical contacting member being operable to contact the flow field plate.

3. The assembly as defined in claim 2 wherein the associated plurality of electrical contacting points in each group are offset with respect to one another along the array dimension.

4. The assembly as defined in claim 2 further comprising a printed circuit board, wherein

the array of electrical contacting points is an array of holes in the printed circuit board, and each electrical contacting point in the array of electrical contacting points is a hole in the array of holes;

for each group of holes in the array of holes, the associated connector comprises an associated printed circuit on the printed circuit board; and

the plurality of electrical contacting members is a plurality of extendable probes, each extendable probe being mountable in a hole.

5. The assembly as defined in claim 4 wherein the printed circuit board is detachably mountable on the stack to hold the plurality of extendable probes against the stack.

6. The assembly as defined in claim 4 wherein the printed circuit board is mountable on the stack and each extendable probe in the plurality of extendable probes is biased to extend to hold the extendable probe against the stack.

7. An assembly as claimed in claim 4 further comprising a mounting frame attached to the printed circuit board, the mounting frame being detachably mountable on the two ends of the stack to secure the printed circuit board on the stack.

8. An assembly as claimed in claim 4, wherein the mounting frame comprises a slot extending along the array dimension to accommodate the plurality of extendable probes protruding from the printed circuit board.

9. A multi-cell electrochemical device assembly comprising

(a) a plurality of electrochemical cells connected in series along a stack dimension to form a stack, wherein each electrochemical cell comprises and extends between an associated pair of flow field plates;

(b) an array of electrical contacting points for receiving an associated voltage from each of the associated pair of flow field plates for each electrochemical cell, wherein

(i) the array of electrical contacting points is divided into a plurality of groups and extends along an array dimension, the array dimension being substantially alignable with the stack dimension such that the array of electrical contacting points is alignable with the plurality of electrochemical cells,

(ii) each group comprises an associated plurality of electrical contacting points for aligning with the flow field plates and receiving the voltages therefrom, the associated plurality of electrical contacting points for the group being electrically interconnected,

(iii) each group of electrical contacting points is electrically insulated from other groups of electrical contacting points,

(iv) the plurality of groups comprises an associated group for each flow field plate for receiving the associated voltage of only that flow field plate; and

,

(v) for each group, the associated plurality of electrical contacting points are spaced from one another to accommodate variation in positioning of the flow field plates; and

(c) an electrical connection means for receiving the associated voltage from each flow field plate via the associated group, the electrical connection means comprising an associated connector for each group for separately receiving voltage signals from the group.

10. The assembly as defined in claim 9 further comprising a plurality of electrical contacting members for contacting the plurality of flow field plates, wherein for each flow field plate,

the associated group is positioned such that an associated active electrical contacting point in the associated group abuts the flow field plate;

and,

the associated active electrical contacting point is conductively linked to an associated electrical contacting member in the plurality of electrical contacting members for contacting the flow field plate.

11. The assembly as defined in claim 10 wherein the associated plurality of electrical contacting points in each group are offset with respect to one another along the array dimension.

12. The assembly as defined in claim 10 further comprising a printed circuit board, wherein

the array of electrical contacting points is an array of holes in the printed circuit board, and each electrical contacting point in the array of electrical contacting points is a hole in the array of holes;

for each group of holes in the array of holes, the associated connector comprises an associated printed circuit on the printed circuit board; and

the plurality of electrical contacting members is a plurality of extendable probes, each extendable probe being mountable in a hole.

13. The assembly as defined in claim 12 wherein the printed circuit board is detachably mounted on the stack to hold the plurality of extendable probes against the stack.

14. The assembly as defined in claim 12 wherein the printed circuit board is mounted on the stack and each extendable probe in the plurality of extendable probes is biased to extend toward the stack to hold the plurality of extendable probes against the stack.

15. An assembly as claimed in claim 12 further comprising a mounting frame attached to the printed circuit board, the mounting frame being detachably mountable on the two ends of the stack to secure the printed circuit board on the stack.

16. An assembly as claimed in claim 15, wherein the mounting frame comprises a slot extending along the array dimension to accommodate the plurality of extendable probes protruding from the printed circuit.

17. A method of measuring the voltage across an associated pair of flow field plates of each electrochemical cell in a plurality of electrochemical cells connected in series to form a stack, the method comprising:

(a) providing a plurality of groups of electrical contacting points for receiving an associated voltage from each of the associated pair of flow field plates for each electrochemical cell, wherein each group in the plurality of groups comprises an associated plurality of electrical contacting points;

(b) electrically interconnecting the associated plurality of electrical contacting points for each group;

(c) electrically insulating each group of electrical contacting points from other groups of electrical contacting points;

(d) for each flow field plate, selecting an associated group from the plurality of groups of electrical contacting points, and aligning the associated group with the flow field plate, and selecting an electrical contacting point from the associated group and connecting electrically the selected electrical contacting point to the associated flow field plate, to receive the associated voltage therefrom; and

(e) receiving the associated voltage from each flow field plate via the associated group.

18. The method as defined in claim 17 further comprising, for each group, spacing the associated plurality of electrical contacting points from one another to accommodate variation in positioning of the flow field plates.

19. The method as defined in claim 18 wherein, for each group, the step of spacing the associated plurality of electrical contacting points from one another comprises offsetting the associated plurality of electrical contacting points with respect to one another along a longitudinal dimension of the stack.