Fuel cell device condition detection

• US 20040253495A1
• Filed: 06/11/2003
• Published: 12/16/2004
• Est. Priority Date: 06/11/2003
• Status: Abandoned Application

• Current Assignee: IdaTech LLC (IdaTech Ltd.)
• Original Assignee: IdaTech LLC (IdaTech Ltd.)
• Inventors: LaVen, Arne
• Application Number:
  US10/460,800
• Publication Number:
  US 20040253495A1
• Time in Patent Office: Days
• US Class Current: 429/23
• CPC Class Codes: H01M 2008/1095 Fuel cells with polymeric electrolytes
• CPC Class Codes: H01M 8/04559 of fuel cell stacks
• CPC Class Codes: H01M 8/0618 Reforming processes, e.g. autothermal, partial oxidation or steam reforming
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

Assemblies and methods for monitoring the voltage condition of a fuel cell device. The monitoring may be provided without direct electrically conductive or mechanical contact with the fuel cell device. This may be provided by a detector coupled to a pair of electrical contacts on a fuel cell device that is adapted to produce electromagnetic energy, or radiation, indicative of the voltage between the pair of electrical contacts. Accordingly, a monitor that is spaced from the detector may be used to detect the produced electromagnetic energy and produce an output signal representative of the voltage difference. In some examples, a plurality of fuel cell devices or overlapping sets of fuel cell devices may be monitored. A digital signal may be generated, providing a simplified indication of the operating condition of one or a plurality of fuel cell devices. Multiple digital signals may be used to provide additional information.

Claims

1. A fuel cell assembly comprising:

a fuel cell device having a pair of electrical contacts, and adapted to generate a voltage between the pair of electrical contacts; and

a detector coupled to the pair of electrical contacts and adapted to produce electromagnetic radiation indicative of the voltage between the pair of electrical contacts.

2. The assembly of claim 1, wherein the detector is adapted to produce different levels of electromagnetic radiation for different levels of voltage between the electrical contacts.

3. The assembly of claim 2, wherein the detector is adapted to produce a first level of electromagnetic radiation when the voltage between the electrical contacts is at least a first voltage level, and a second level of electromagnetic radiation different than the first level of electromagnetic radiation when the voltage is below the first voltage level.

4. The assembly of claim 3, wherein the detector is further adapted to produce a third level of electromagnetic radiation when the voltage is below a second voltage level different than the first voltage level.

5. The assembly of claim 2, wherein the detector includes an electrical circuit powered by the fuel cell device.

6. The assembly of claim 5, wherein the detector further includes a semiconductor device that is biased to operate when the voltage difference is at least a first value.

7. The assembly of claim 6, wherein the semiconductor device is adapted to emit the electromagnetic radiation.

8. The assembly of claim 1, further comprising a monitor physically separate from the detector and adapted to detect the produced electromagnetic radiation and produce an output signal representative of the voltage difference.

9. The assembly of claim 8, wherein the monitor is also physically separate from the fuel cell device.

10. The assembly of claim 1, further comprising a plurality of the fuel cell devices connected in series, wherein the detector includes a plurality of the detector devices, with each fuel cell device being associated with at least one detector device.

11. The assembly of claim 10, wherein each detector device is coupled to a pair of contacts spanning a plurality of adjacent fuel cell devices, the assembly further comprising a monitor physically separate from the detector and adapted to detect the produced electromagnetic radiation from each detector device and produce an output signal representative of the detected radiation.

12. The assembly of claim 10, wherein each detector device is adapted to produce a first level of electromagnetic radiation when the voltage between the electrical contacts is at least a first voltage level, and a second level of electromagnetic radiation when the voltage is below the first voltage level, wherein the assembly further comprises a monitor adapted to detect the produced electromagnetic radiation from each detector device and produce a first output signal when all detector devices are producing the first level of electromagnetic radiation, and a second output signal when any detector is producing the second level of electromagnetic radiation.

13. The assembly of claim 10, wherein each detector device is coupled to a pair of contacts spanning a plurality of adjacent fuel cell devices, and a plurality of the fuel cell devices are each included in the plurality of adjacent fuel cell devices associated with each of a plurality of detector devices.

14. The assembly of claim 13, wherein a plurality of fuel cell devices are each associated with a unique set of detector devices.

15. The assembly of claim 13, further comprising a monitor physically separate from the detector and adapted to detect the produced electromagnetic radiation and to produce an output signal representative of the detected radiation.

16. The assembly of claim 15, wherein the monitor detects the electromagnetic radiation produced by each detector device and further includes logic circuitry for determining whether at least one fuel cell device is producing a reduced voltage.

17. The assembly of claim 1, wherein the fuel cell device has an exposed surface with an opening, and the detector is mounted on the fuel cell device with at least a portion of the detector positioned in the opening.

18. The assembly of claim 17, wherein the detector includes a photodiode and a current-limiting element connected in series between a plurality of fuel cell devices.

19. The assembly of claim 1, wherein the electromagnetic radiation includes at least one of visible light, infrared light, and radio waves.

20. The assembly of claim 1, wherein the fuel cell device includes at least one of a fuel cell, a fuel cell stack, a fuel cell system, and an energy-producing and consuming assembly.

21. A fuel cell assembly comprising:

a fuel cell device having a pair of electrical contacts, and adapted to generate a voltage between the pair of electrical contacts;

a detector coupled to the pair of electrical contacts and adapted to produce electromagnetic energy representative of the voltage difference; and

a monitor physically separate from the detector and adapted to detect the produced electromagnetic energy and produce an output signal representative of the voltage difference.

22. The assembly of claim 21, wherein the monitor is also physically separate from the fuel cell device.

23. The assembly of claim 22, wherein the monitor is not in contact with the fuel cell device.

24. The assembly of claim 21, wherein the detector is adapted to produce different levels of electromagnetic energy for different levels of voltage between the electrical contacts.

25. The assembly of claim 24, wherein the detector is adapted to produce a first level of electromagnetic energy when the voltage between the electrical contacts is at least a first voltage level, and a second level of electromagnetic energy different than the first level of electromagnetic energy when the voltage is below the first voltage level.

26. The assembly of claim 24, wherein the detector includes an electrical circuit powered by the fuel cell device.

27. The assembly of claim 26, wherein the detector further includes a semiconductor device that is biased to operate when the voltage difference is at least a first value.

28. The assembly of claim 27, wherein the semiconductor device is adapted to emit the electromagnetic energy when it operates.

29. The assembly of claim 28, wherein the electromagnetic radiation includes at least one of visible light, infrared light, and radio waves.

30. The assembly of claim 21, further comprising a plurality of the fuel cell devices connected in series and wherein the detector includes a plurality of detector devices, with each fuel cell device being associated with at least one detector device.

31. The assembly of claim 30, wherein each detector device is coupled to a pair of electrical contacts spanning a plurality of adjacent fuel cell devices, and a plurality of the fuel cell devices are each included in the plurality of adjacent fuel cell devices associated with each of a plurality of detector devices.

32. The assembly of claim 31, wherein each fuel cell device is associated with a unique plurality of detector devices.

33. The assembly of claim 31, wherein the monitor includes a monitor device associated with each detector device, and each monitor device is adapted to detect the electromagnetic energy produced by the associated detector device, and the monitor further includes logic circuitry for determining whether at least one fuel cell device is producing a reduced voltage.

34. The assembly of claim 33, wherein the electromagnetic energy is light, each detector device includes a light-emitting semiconductor device that produces the electromagnetic energy as light, and each monitor device includes a photo-sensitive semiconductor device responsive to light emitted by the associated light-emitting semiconductor device.

35. The assembly of claim 34, wherein each semiconductor device is biased to conduct electricity when the voltage is at least a minimum voltage.

36. The assembly of claim 21, wherein the fuel cell device includes at least one of a fuel cell, a fuel cell stack, a fuel cell system, and an energy-producing and consuming assembly.

37. A fuel cell assembly comprising:

a fuel cell device having a pair of electrical contacts, and adapted to generate a voltage between the pair of electrical contacts;

a detector coupled to the pair of electrical contacts and adapted to produce a first level of electromagnetic energy when the voltage between the electrical contacts is at least a first voltage level, and a second level of electromagnetic energy different than the first level of electromagnetic energy when the voltage is below the first voltage level; and

a monitor responsive to the produced electromagnetic energy and adapted to produce an output digital signal representative of the level of the produced electromagnetic energy.

38. The assembly of claim 37, further comprising a plurality of the fuel cell devices connected in series and wherein the detector includes a plurality of detector devices, with each fuel cell device being associated with at least one detector device.

39. The assembly of claim 38 wherein each detector device is coupled to a pair of electrodes spanning a plurality of adjacent fuel cell devices, and a plurality of the fuel cell devices are each included in the plurality of adjacent fuel cell devices associated with a plurality of detector devices.

40. The assembly of claim 39, wherein the monitor includes a monitor device associated with each detector device, each monitor device is adapted to detect the electromagnetic energy produced by the associated detector device, and the monitor further includes logic circuitry for determining whether at least one fuel cell device is producing a reduced voltage.

41. The assembly of claim 40, wherein the electromagnetic energy is light, each detector device includes a light-emitting semiconductor device that produces the electromagnetic energy as light, and each monitor device includes a photo-sensitive semiconductor device responsive to light emitted by the associated light-emitting semiconductor device.

42. A method of remotely monitoring the operation of a fuel cell device that produces a voltage between a pair of electrical contacts comprising:

detecting the voltage between the pair of electrical contacts;

producing electromagnetic energy indicative of the detected voltage; and

monitoring the produced electromagnetic energy.

43. The method of claim 42, wherein producing includes producing different levels of electromagnetic energy for different levels of voltage between the electrical contacts.

44. The method of claim 43, wherein producing further includes producing a first level of electromagnetic energy when the voltage between the electrical contacts is at least a first voltage level, and a second level of electromagnetic energy different than the first level of electromagnetic energy when the voltage is below the first voltage level.

45. The method of claim 43, wherein detecting includes operating an electromagnetic-energy producing electrical circuit with energy produced by the fuel cell device.

46. The method of claim 45, wherein operating includes operating a semiconductor device that is biased to operate when the voltage difference is at least a first value.

47. The method of claim 46, wherein the semiconductor device emits the electromagnetic energy when it operates.

48. The method of claim 42, wherein monitoring comprises detecting the produced electromagnetic energy spaced from the fuel cell device and in a manner producing an output signal representative of the voltage.

49. The method of claim 42, wherein detecting includes detecting a plurality of voltages, wherein each voltage is between a pair of electrical contacts spanning a plurality of the fuel cell devices connected in series and at least two of the voltages span overlapping series of fuel cell devices.

50. The method of claim 49, wherein detecting includes detecting a plurality of voltages spanning different sets of fuel cell devices, with a plurality of fuel cell devices each included in a plurality of the sets of fuel cell devices.

51. The method of claim 50, wherein monitoring comprises detecting the produced electromagnetic energy in a manner electrically isolated from the fuel cell devices and producing an output signal representative of the detected voltages.

52. The method of claim 51, wherein detecting electromagnetic energy includes detecting energy at a location physically separate from the fuel cell devices.

53. The method of claim 51, wherein detecting the electromagnetic energy further includes determining whether at least one fuel cell device is producing a reduced voltage.

54. The method of claim 42, wherein monitoring the produced electromagnetic energy includes monitoring the produced electromagnetic energy at a location physically separate from the fuel cell devices.

55. The method of claim 42, wherein monitoring the produced electromagnetic energy includes monitoring the produced electromagnetic energy with a monitor not in contact with the fuel cell device.

56. A fuel cell assembly comprising:

means for producing a voltage between a pair of electrical contacts by electrochemical reaction of a fuel and an oxidant;

means for detecting the voltage between the pair of electrical contacts; and

means for producing electromagnetic radiation indicative of the detected voltage.

57. The assembly of claim 56, wherein the radiation producing means produces different levels of electromagnetic radiation for different levels of voltage between the electrical contacts.

58. The assembly of claim 57, wherein the radiation producing means is further for producing a first level of electromagnetic radiation when the voltage between the electrical contacts is at least a first voltage level, and a second level of electromagnetic radiation different than the first level of electromagnetic radiation when the voltage is below the first voltage level.

59. The assembly of claim 57, wherein the detecting means is further for detecting the voltage using energy produced by the voltage-producing means.

60. The assembly of claim 56, further comprising means for monitoring the produced electromagnetic radiation in a manner electrically isolated from the voltage-producing means, and producing an output signal representative of the detected voltage.

61. The assembly of claim 60, wherein the monitoring means is further for monitoring the radiation at a location physically spaced from the voltage-producing means.

62. The assembly of claim 60, wherein the monitoring means is not in contact with the voltage-producing means.

63. The assembly of claim 56, wherein the detecting means is further for detecting a plurality of voltages, wherein each voltage is between a pair of electrical contacts spanning a plurality of the voltage-producing means connected in series and at least two of the voltages span overlapping series of voltage-producing means.

64. The assembly of claim 63, wherein the detecting means is further for detecting a plurality of voltages spanning different sets of voltage-producing means, with each of a plurality of voltage-producing means included in a plurality of the sets of voltage-producing means.

65. The assembly of claim 64, further comprising means for monitoring the produced electromagnetic radiation in a manner electrically isolated from the voltage-producing means and producing an output signal representative of the detected voltages.

66. The assembly of claim 65, wherein the means for monitoring the produced electromagnetic radiation is further for monitoring electromagnetic radiation at a location physically spaced from the voltage-producing means.

67. The assembly of claim 65, wherein the means for monitoring the produced electromagnetic radiation is further for determining if at least one voltage-producing means is producing a reduced voltage.