Conductive sensor for fluid level sensing

• US 20050097952A1
• Filed: 11/12/2004
• Published: 05/12/2005
• Est. Priority Date: 11/12/2003
• Status: Abandoned Application

• Current Assignee: Stemco LP (Enpro Industries Incorporated)
• Original Assignee: Stemco LP (Enpro Industries Incorporated)
• Inventors: Steph, James C., Hood, Charles Robin
• Application Number:
  US10/987,138
• Publication Number:
  US 20050097952A1
• Time in Patent Office: Days
• US Class Current: 73/304.00R
• CPC Class Codes: G01F 23/242 Mounting arrangements for electrodes
• CPC Class Codes: G01F 23/268 mounting arrangements of probes

Abstract

The invention relates to a device for sensing fluid level comprising a calibration sensor completely immersed in a fluid, and a measurement sensor at least partially immersed in the same fluid, wherein said calibration sensor is disposed in the fluid at a position lower than the lowest level of the measurement sensor. The calibration sensor and measurement sensors comprise elongated apertures in a printed circuit board with electrically conductive plating formed on each side of, and spanning the length of, the elongated apertures. Further, the invention relates to a method for determining a fluid level within a reservoir comprising: providing a calibration sensor completely immersed in the fluid and having a known length, providing a measurement sensor at least partially immersed in the fluid, sensing an electrical property of the fluid through the calibration sensor, sensing the same electrical property of the fluid through the measurement sensor, and determining the fluid level as it relates to the length of the measurement electrode exposed to the fluid.

Claims

1. A device for sensing fluid level comprising:

a calibration sensor completely immersed in a fluid; and

,

a measurement sensor at least partially immersed in the same fluid;

wherein said calibration sensor is disposed in the fluid at a position lower than the lowest level of the measurement sensor.

2. The device of claims 1, wherein the calibration sensor and measurement sensor are disposed on a printed circuit board (PCB).

3. The device of claim 2, wherein the calibration sensor comprises an elongated aperture in the printed circuit board with electrically conductive plating formed on each side of, and spanning the length of, the elongated aperture.

4. The device of claim 2 wherein the measurement sensor comprises an elongated aperture in the printed circuit board with electrically conductive plating formed on each side of, and spanning the length of, the elongated aperture.

5. The device of claim 4, wherein the elongated aperture of the measurement sensor is longer than the elongated aperture of the calibration sensor.

6. The device of claim 5, wherein the control circuitry is in communication with the calibration sensor and measurement sensor through electrically conductive channels extending from the top of the PCB to each sensor.

7. The device of claim 4, wherein the electrically conductive plating extends laterally into the body of the PCB between the first and second faces of the PCB.

8. The device of claim 2, wherein the PCB further comprises control circuitry.

9. The device of claim 8, wherein the control circuitry comprises a power source, a microcontroller, and communication means.

10. The device of claim 9 wherein the communication means comprises a radio frequency communication means.

11. The device of claim 1, wherein the conductivity of the fluid is sensed with the calibration electrode and compared with the conductivity reading of the measurement electrode to determine fluid level.

13. The device of claim 10, wherein the electrically conductive plating is further formed on a front face and rear face of the PCB adjacent to each elongated aperture.

14. The device of claim 10, wherein the electrically conductive plating further extends from the surface of the PCB surrounding each elongated aperture into the interior of the PCB.

12. A device for sensing fluid level comprising:

a printed circuit board comprising a power source, microcontroller, a first elongated aperture and a second elongated aperture, said first and second elongated apertures aligned end to end;

a length of electrically conductive plating formed along the inner sides of each elongated aperture; and

electrically conductive channels formed on the PCB connecting each length of electrically conductive plating to the microcontroller and power source.

15. A method for determining a fluid level within a reservoir comprising:

providing a calibration sensor completely immersed in the fluid and having a known length;

providing a measurement sensor at least partially immersed in the fluid;

sensing an electrical property of the fluid through the calibration sensor;

sensing the same electrical property of the fluid through the measurement sensor; and

determining the fluid level as it relates to the length of the measurement electrode exposed to the fluid.

16. The method of claim 15, wherein the fluid level is determined by comparing the degree of the sensed electrical property of the calibration electrode to the degree of the sensed electrical property of the measurement electrode.

17. The method of claim 15, wherein the sensed electrical property is conductance.

18. The method of claim 15, wherein the sensed electrical property is capacitance.

19. The method of claim 15, wherein the step of determining the fluid level comprises computing the ratio of the measurement reading to the calibration reading and multiplying the result by the ratio of the calibration length to the measurement length to yield the fraction of the measurement ratio which is immersed in the liquid.

20. The method of claim 15, further comprising communicating the determined fluid level to a remote location.

21. The method of claim 20, wherein the determined fluid level is communicated using a radio frequency communication device.