Dry particle based adhesive electrode and methods of making same
First Claim
Patent Images
1. A process for manufacturing a dry adhesive film for use in an energy storage device product, the process comprising the steps of:
- supplying dry carbon particles;
supplying dry binder;
dry mixing the dry carbon particles and dry binder; and
dry fibrillizing at least some of the dry binder to create a matrix within which to support the dry carbon particles as a dry material.
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Abstract
A dry process based capacitor and method for making a self-supporting dry adhesive electrode film for use therein is disclosed.
136 Citations
89 Claims
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1. A process for manufacturing a dry adhesive film for use in an energy storage device product, the process comprising the steps of:
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supplying dry carbon particles;
supplying dry binder;
dry mixing the dry carbon particles and dry binder; and
dry fibrillizing at least some of the dry binder to create a matrix within which to support the dry carbon particles as a dry material. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28)
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29. A method of manufacturing an adhesive electrode film, comprising the steps of:
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mixing dry carbon and dry binder particles; and
forming a self-supporting adhesive film from the dry particles without the substantial use of any processing additives. - View Dependent Claims (30)
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31. A process for making an energy storage device, the process comprising:
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mixing dry carbon particles and dry binder to form one or more dry mixture; and
compacting the one or more dry mixture to form one or more dry film. - View Dependent Claims (32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67)
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68. A solventless method for manufacture of an energy storage device electrode, comprising the steps of:
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providing dry carbon particles;
providing dry binder particles;
forming the dry carbon and dry binder particles into an adhesive energy storage device electrode without the substantial use of any solvent.
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69. A solventless method for manufacture of an energy storage device electrode, comprising the steps of:
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providing dry carbon particles;
providing dry binder particles;
intermixing the dry carbon and dry binder particles to form an adhesive energy storage device electrode without substantial use of hydrocarbons, high boiling point solvents, antifoaming agents, surfactants, dispersion aids, water, pyrrolidone, mineral spirits, ketones, naphtha, acetates, alcohols, glycols, toluene, xylene, and Isopars™
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70. A method of adhering capacitor structures together, comprising the steps of:
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providing a first capacitor material;
providing a first dry mixture of particles; and
adhering the particles to the material. - View Dependent Claims (71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85)
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86. A blend of dry particles for use in the dry manufacture of a self supporting energy storage device electrode, comprising:
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dry carbon particles; and
dry binder particles. - View Dependent Claims (87, 88, 89)
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Specification