METHOD FOR SUPPLIER COLLABORATION AND DATA ACCURACY

• US 20070162171A1
• Filed: 01/09/2006
• Published: 07/12/2007
• Est. Priority Date: 01/09/2006
• Status: Abandoned Application

• Current Assignee: International Business Machines Corporation
• Original Assignee: International Business Machines Corporation
• Inventors: Lukes, Richard, Phelan, Michael, McDonald, Stephen
• Application Number:
  US11/306,727
• Publication Number:
  US 20070162171A1
• Time in Patent Office: Days
• US Class Current: 700/106
• CPC Class Codes: G06Q 10/0875 Itemisation or classification of parts, supplies or services, e.g. bill of materials
• CPC Class Codes: G06Q 10/10 Office automation; Time management

Abstract

Methods, systems and apparatus for supplier collaboration and data accuracy within a materials requirement planning scenario. An external supplier is easily integrated into an inter-enterprise planning engine by generating uniquely modified external supplier input files that only include demand information, inventory coverage, and bills of material data associated with the external supplier. This modified external supplier data is used to integrate the external supplier into the planning engine, and for generating a requirements build that fulfills a build plan input into the planning engine. The planning engine is preferably an online planning engine, such that, the requirements build may be validated by inputting the most currently available supplier input data into the planning engine for generating a new, updated requirements build online substantially in real time for fulfilling the build plan.

Claims

1. A method for materials requirement planning comprising:

providing a build plan;

inputting supplier input data into a planning engine, wherein selected ones of said supplier input data comprise external supplier input data of an external supplier;

modifying said external supplier input data using logic of said planning engine to generate modified external supplier input files;

inputting said modified supplier input files into said planning engine for integrating said external supplier input data of said external supplier into said planning engine; and

generating a requirements build within said planning engine using said modified supplier input files for fulfilling said build plan.

2. The method of claim 1 wherein said modified supplier input files include demand information, inventory coverage, and bills of material data associated with the external supplier.

3. The method of claim 1 wherein said planning engine comprises an online inter-enterprise planning engine.

4. The method of claim 3 wherein said external supplier comprises a new supplier, and said modified external supplier input files establishes said new supplier as being new integrated within said inter-enterprise planning engine.

5. The method of claim 1 wherein said step of inputting said supplier input data further comprises:

said external supplier inputting a part number list of bills of material available from said external supplier into said planning engine;

extrapolating said part number list of bills of material for input into a supplier input table within said planning engine; and

applying logic of said planning engine to said supplier input tables for generating said modified supplier input files.

6. The method of claim 5 wherein said step of applying logic to said supplier input tables further includes generating a default parameters file, and inputting said default parameters file directly into said planning engine for generating said requirements build.

7. The method of claim 6 wherein said default parameters file includes controlling planning parameters selected from the group consisting of frozen zones, order periods and horizons, reschedule rules and order delivery rules, cancellation metrics, and combinations thereof.

8. The method of claim 1 further including validating said generated requirements build.

9. The method of claim 8 wherein said generated requirements build are validated by updating planning requirements data selected from the group consisting of existing bills of material, sourcing data, safety stocks, inventory, orders, demands, default item basic data, and combinations thereof.

10. The method of claim 8 wherein said validation of said generated requirements build is performed manually by a user of said planning engine.

11. The method of claim 8 wherein said validation of said generated requirements build is performed systematically by said planning engine.

12. The method of claim 8 wherein said steps of validating said generated requirements build comprise:

inputting current supplier input data into said planning engine;

inputting said current supplier input data into said planning engine for updating said generated requirements build; and

generating a new requirements build based on said current supplier input data for fulfilling said build plan.

13. The method of claim 8 wherein said external supplier comprises a new supplier, and said steps of validating said generated requirements build comprise:

inputting current supplier input data into said planning engine, wherein selected ones of said current supplier input data comprise new supplier input data of additional new external suppliers;

inputting said new supplier input data into said planning engine;

modifying said new supplier input data using said logic of said planning engine to generate updated external supplier input files;

inputting said updated external supplier input files into said planning engine for integrating said new supplier input data of said additional new external suppliers into said planning engine and for updating said generated requirements build; and

updating said requirements build by generating a new requirements build based on said updated external supplier input files for fulfilling said build plan.

14. The method of claim 8 wherein said planning engine comprises an online planning engine for validating said generated requirements build online substantially in real time.

15. A system for materials requirement planning for supplier collaboration and data accuracy comprising:

a build plan;

an online planning engine;

an input table of said online planning engine including external supplier input data of at least one external supplier;

a modified external supplier input file comprising unique supplier input data generated by modifying said external supplier input data using logic of said online planning engine;

a program of said online planning engine for generating a requirements build using said modified external supplier input file for fulfilling said build plan.

16. The system of claim 15 further including a default parameters file for inputting into said online planning engine, whereby said program uses said modified external supplier input file in combination with said default parameters file for generating said requirements build.

17. The system of claim 15 wherein said modified external supplier input file includes demand information, inventory coverage, and bills of material data associated with said external supplier.

18. The system of claim 15 wherein said online planning engine comprises an inter-enterprise Materials Requirement Planning engine.

19. The system of claim 15 further including additional logic within said online planning engine for validating said generated requirements build.

20. The system of claim 19 wherein said online planning engine is adapted for generating said requirements build and for validating said generated requirements build online substantially in real time.

21. A program storage device readable by a processor capable of executing instructions, tangibly embodying a program of instructions executable by the processor to perform method steps for materials requirement planning, said method steps comprising:

providing a build plan;

inputting supplier input data into a planning engine, wherein selected ones of said supplier input data comprise external supplier input data of an external supplier;

modifying said external supplier input data using logic of said planning engine to generate modified external supplier input files;

inputting said modified supplier input files into said planning engine for integrating said external supplier input data of said external supplier into said planning engine; and

generating a requirements build within said planning engine using said modified supplier input files for fulfilling said build plan.

22. The program storage device of claim 21 wherein said method step of inputting said supplier input data further comprises:

said external supplier inputting a part number list of bills of material available from said external supplier into said planning engine;

extrapolating said part number list of bills of material for input into a supplier input tables within said inter-enterprise planning engine; and

applying logic of said inter-enterprise planning engine to said supplier input tables for generating said modified supplier input files.

23. The program storage device of claim 21 wherein said method steps further comprise validating said generated requirements build.

24. The program storage device of claim 23 wherein said method steps of validating said generated requirements build comprise:

inputting current supplier input data into said planning engine;

inputting said current supplier input files into said planning engine for updating said generated requirements build; and

generating a new requirements build based on said current supplier input data for fulfilling said build plan.

25. The program storage device of claim 23 wherein said method steps of validating said generated requirements build comprise:

inputting current supplier input data into said planning engine, wherein selected ones of said current supplier input data comprise new supplier input data of additional new external suppliers;

inputting said new supplier input data into said planning engine;

modifying said new supplier input data using said logic of said planning engine to generate updated external supplier input files;

inputting said updated external supplier input files into said planning engine for integrating said new supplier input data of said additional new external suppliers into said planning engine and for updating said generated requirements build; and

updating said requirements build by generating a new requirements build based on said updated external supplier input files for fulfilling said build plan.

26. A computer program product comprising:

a computer usable medium having computer readable program code means embodied therein for materials requirement planning, said computer program product having;

computer readable program code means for causing a computer to input supplier input data into a planning engine, wherein selected ones of said supplier input data comprise external supplier input data of an external supplier;

computer readable program code means for causing a computer to modify said external supplier input data using logic of said planning engine to generate modified external supplier input files;

computer readable program code means for causing a computer to input said modified supplier input files into said planning engine for integrating said external supplier input data of said external supplier into said planning engine; and

computer readable program code means for causing a computer to generate a requirements build within said planning engine using said modified supplier input files for fulfilling a build plan.

27. The computer program product of claim 26 wherein said computer program product further includes:

computer readable program code means for causing a computer to receive an input part number list of bills of material available from said external supplier into said planning engine;

computer readable program code means for causing a computer to extrapolate said part number list of bills of material for input into a supplier input tables within said inter-enterprise planning engine; and

computer readable program code means for causing a computer to apply logic of said inter-enterprise planning engine to said supplier input tables for generating said modified supplier input files.

28. The computer program product of claim 26 further including computer readable program code means for causing a computer to validate said generated requirements build.

29. The computer program product of claim 28 wherein said computer program product further includes:

computer readable program code means for causing a computer to receive current supplier input data input into said planning engine;

computer readable program code means for causing a computer to input said current supplier input files into said planning engine for updating said generated requirements build; and

computer readable program code means for causing a computer to generate a new requirements build based on said current supplier input data for fulfilling said build plan.

30. The computer program product of claim 28 wherein said computer program product further includes:

computer readable program code means for causing a computer to receive current supplier input data input into said planning engine, wherein selected ones of said current supplier input data comprise new supplier input data of additional new external suppliers;

computer readable program code means for causing a computer to input said new supplier input data into said planning engine;

computer readable program code means for causing a computer to modify said new supplier input data using said logic of said planning engine to generate updated external supplier input files;

computer readable program code means for causing a computer to input said updated external supplier input files into said planning engine for integrating said new supplier input data of said additional new external suppliers into said planning engine and for updating said generated requirements build; and

computer readable program code means for causing a computer to update said requirements build by generating a new requirements build based on said updated external supplier input files for fulfilling said build plan.