Integrated diesel particulate trap pressure sensor

• US 20080127636A1
• Filed: 11/30/2006
• Published: 06/05/2008
• Est. Priority Date: 11/30/2006
• Status: Abandoned Application

• Current Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Dahlgren, Daniel R.
• Application Number:
  US11/606,439
• Publication Number:
  US 20080127636A1
• Time in Patent Office: Days
• US Class Current: 60/295
• CPC Class Codes: F01N 11/002 the diagnostic devices measuring or estimating temperature or pressure in, or downstream of the exhaust apparatus
• CPC Class Codes: F01N 9/002 of filter regeneration, e.g. detection of clogging
• CPC Class Codes: F02D 2200/0812 Particle filter loading
• CPC Class Codes: F02D 41/0065 Specific aspects of external EGR control constructional details of EGR system F02M26/00
• CPC Class Codes: F02D 41/029 the exhaust gas treating apparatus being a particulate filter
• CPC Class Codes: F02D 41/1448 the characteristics being an exhaust gas pressure
• CPC Class Codes: F02M 26/15 in relation to engine exhaust purifying apparatus
• CPC Class Codes: F02M 26/47 the characteristics being temperatures, pressures or flow rates
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

An apparatus for monitoring the condition of a particulate filter situated within the exhaust flow path of a combustion engine, the apparatus comprising: means defining an exhaust gas recirculation (EGR) passage; means located within said exhaust gas recirculation (EGR) passage for sensing pressure and generating a signal indicative thereof; and computing means arranged to derive a pressure reduction value corresponding to the signal generated by said pressure-sensing means. The computing means will then determine whether said pressure reduction value exceeds a predetermined value and provide an indication of an unacceptable condition of the particulate filter.

Claims

1. Apparatus for monitoring the condition of a particulate filter situated within the exhaust flow path of a combustion engine, which combustion engine comprises a plurality of combustion cylinders and is provided with means defining a feedback path for causing a portion of the exhaust gas from the cylinders to flow back to an inlet of the cylinders, there being provided within the feedback path a pressure sensor for measuring the pressure of the gas within the feedback path and for generating an output signal in response thereto, the apparatus comprising:

means for evaluating the output signal to determine whether the pressure within the feedback path has exceeded a predetermined value; and

means responsive to a positive determination of the evaluating means for providing an indication of an unacceptable condition of the particulate filter.

2. Apparatus as claimed in claim 1, in which the feedback path is provided with a valve for selectively causing an open and a closed condition of the feedback path, the apparatus further comprising means for sensing a closed condition of the valve and for enabling the generation of an output signal only when the valve is sensed by the sensing means as being in a closed condition.

7. Apparatus as claimed in any preceding claim, further comprising a look-up table for mapping a plurality of possible values of the output of the signal with corresponding values for the pressure differences across the particulate filter which have been obtained empirically, thereby to determine an evaluation of whether of the pressure in the EGR passage, or feedback path, exceeds the value of the maximum acceptable pressure difference across the particulate filter.

9. Apparatus as claimed in claim 1, further comprising a filter regenerating means operable in response to a positive determination that said pressure reduction value exceeds said predetermined value.

3. Apparatus for monitoring the condition of a particulate filter situated within the exhaust flow path of a combustion engine, the apparatus comprising;

means defining an exhaust gas recirculation (EGR) passage;

means located within said exhaust gas recirculation (EGR) passage for sensing pressure and generating a signal indicative thereof; and

computing means arranged to derive a pressure reduction value corresponding to the signal generated by said pressure-sensing means and to determine whether said pressure reduction value exceeds a predetermined value, thereby to provide an indication of an unacceptable condition of the particulate filter.

4. Apparatus as claimed in claim 3, in which the EGR passage is provided with a valve, arranged to selectively open or close the EGR passage, thereby to control the flow of exhaust gas through the EGR passage, the apparatus further comprising means for sensing a closed condition of the valve and for enabling the generation of the signal by the pressure sensing means only when the valve is sensed by the sensing means as being in a closed condition.

5. Apparatus as claimed in claim 4, in which the pressure sensing means is located on the upstream side of the valve in the EGR passage.

6. Apparatus as claimed in claim 4, in which the computing means or receiving means is an Engine Control Module.

8. Apparatus as claimed in claim 3, further comprising a filter regenerating means, in which the computing means is arranged to cause initiation of the filter regeneration means when said pressure reduction value exceeds said predetermined value.

10. A method of monitoring the condition of a particulate filter situated within the exhaust flow path of a combustion engine, which combustion engine comprises a plurality of combustion cylinders and is provided with means defining a feedback path for causing a portion of the exhaust gas from the cylinders to flow back to an inlet of the cylinders, there being provided within the feedback path a pressure sensor for measuring the pressure of the gas within the feedback path and for generating an output signal in response thereto, the method comprising:

evaluating the output signal to determine whether the pressure within the feedback path has exceeded a predetermined value; and

responding to a positive determination that the predetermined value has been exceeded, thereby to provide an indication of an unacceptable condition of the particulate filter.

11. A method as claimed in claim 10, in which the feedback path is provided with a valve for selectively causing an open and a closed condition of the feedback path, the method further comprising sensing a closed condition of the valve and enabling the generation of the output signal when the valve is sensed by the sensing means as being in a closed condition.

15. A method as claimed in claim 10, further comprising providing a look-up table for mapping a plurality of possible values of the output of the signal with corresponding values for the pressure differences across the particulate filter which have been obtained empirically, thereby to determine an evaluation of the pressure in the feedback path, exceeds the value of the maximum acceptable pressure difference across the particulate filter.

17. A method as claimed in claim 10 further comprising the step of:

initiating filter regeneration when said pressure reduction value exceeds said predetermined value.

19. A method according to claim 17 further comprising:

measuring a second pressure reduction value of the exhaust gas in the feed back path immediately after said filter regeneration is complete.

21. A method according to claim 15 or claim 16 further comprising:

modifying the look-up table; and

modifying the predetermined pressure value, via use of an algorithm such that said look-up table and said predetermined pressure value remain accurate over the lifetime of the internal combustion engine.

12. A method for monitoring the condition of a particulate filter situated in an exhaust of a combustion engine, comprising the steps of:

sensing pressure of exhaust gas within a means defining an exhaust gas recirculation (EGR) passage using a pressure sensor;

generating a signal indicative of said pressure to a computing means;

deriving a pressure reduction value indicative of said pressure value; and

determining whether said pressure reduction value exceeds a predetermined value, thereby to provide an indication of an unacceptable condition of the particulate filter.

13. A method as claimed in claim 12, in which the EGR passage is provided with a valve, arranged to open or close the EGR passage, thereby to control the flow of exhaust gas through the EGR passage, the method further comprising sensing a closed condition of the valve and enabling the generation of the signal by the pressure sensing means only when the valve is sensed as being in a closed condition.

14. A method as claimed in claim 13, in which the pressure sensing means is located on the upstream side of the valve in the EGR passage.

16. A method as claimed in claim 12, further comprising providing a look-up table for mapping a plurality of possible values of the output of the signal with corresponding values for the pressure differences across the particulate filter which have been obtained empirically, thereby to determine whether the pressure in the EGR passage, exceeds the value of the maximum acceptable pressure difference across the particulate filter.

18. A method as claimed in claim 12 further comprising the step of:

initiating filter regeneration when said pressure reduction value exceeds said predetermined value.

20. A method according to claim 18 further comprising:

deriving a second pressure reduction value indicative of said pressure value immediately after said filter regeneration is complete.