LIGHT-EMITTING DIODE LAMP

• US 20080158887A1
• Filed: 02/13/2007
• Published: 07/03/2008
• Est. Priority Date: 12/29/2006
• Status: Abandoned Application

• Current Assignee: Foxconn Technology Co., Ltd.
• Original Assignee: Foxconn Technology Co., Ltd.
• Inventors: Zhu, Ming-Wu, Lin, Yeu-Lih, Tan, Li-Kuang, Hu, Tseng-Hsiang
• Application Number:
  US11/674,358
• Publication Number:
  US 20080158887A1
• Time in Patent Office: Days
• US Class Current: 362/294
• CPC Class Codes: F21K 9/233 specially adapted for generating a spot light distribution, e.g. for substitution of reflector lamps
• CPC Class Codes: F21V 19/0015 Fastening arrangements intended to retain light sources
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 29/74 with fins or blades
• CPC Class Codes: F21V 29/745 the fins or blades being planar and inclined with respect to the joining surface from which the fins or blades extend
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A light-emitting diode (LED) includes a heat sink (10) having a cross section along an axial direction thereof being U-shaped. The heat sink includes a substrate (102) and a sidewall (11) extending from an outer periphery of the substrate. A circuit board (40) is received in the heat sink and arranged on the substrate. At least one LED (30) is arranged on and electrically connected to the circuit board and thermally connected with the substrate of the heat sink. A plurality of fins (100) extend outwardly from an outer surface (110) of the sidewall of the heat sink. Each fin has a plurality of branches (100a, 100b) being connected together at the outer surface of the sidewall and being spaced from each other at outer-peripheries thereof.

Claims

1. A light-emitting diode (LED) lamp, comprising:

a heat sink having a cross section along an axial direction thereof being U-shaped, comprising a substrate and a sidewall extending from an outer periphery of the substrate;

a circuit board being received in the heat sink and arranged on the substrate;

at least one LED being arranged on and electrically connected to the circuit board, the at least one LED being thermally connected to the substrate; and

a plurality of fins extending outwardly from an outer surface of the sidewall of the heat sink;

each fin having a plurality of branches, the branches of each fin being connected together at the outer surface of the sidewall and being spaced from each other at outer-peripheries thereof.

2. The LED lamp of claim 1, wherein the fins are integrally formed with the heat sink.

3. The LED lamp of claim 1, wherein each fin comprises two branches, and is one of V-shaped and Y-shaped.

4. The LED lamp of claim 1, wherein the branches of each fin are connected together at one end of the heat sink, and are spaced from each other except at the one end of the heat sink.

5. The LED lamp of claim 1, wherein each branch of each of the fins has a width which is gradually increased along the axial direction of the heat sink.

6. The LED lamp of claim 1, further comprising a bracket arranged on the circuit board and engaging with the heat sink to limit movement of the circuit board along the axial direction of the heat sink, the bracket defining a central hole for extension of the at least one LED therethrough.

7. The LED lamp of claim 6, wherein the substrate of the heat sink defines a plurality of securing holes therein, and the bracket forms a plurality pins engaging into the securing holes to assemble the bracket and the heat sink together.

8. The LED lamp of claim 6, wherein the sidewall of the heat sink has a plurality of blocks extending inwardly from an inner surface thereof, and the bracket defines a plurality of mounting holes receiving the blocks therein to limit rotation of the bracket.

9. The LED lamp of claim 8, further comprising a reflector arranged on the bracket, the reflector forming a plurality of hooks locking in the mounting holes of the bracket to fix the reflector to the bracket.

10. The LED lamp of claim 1, further comprising a lamp holder, the lamp holder having two pins being electrically connected to the circuit board for electrically connecting the LED to a power source.

11. The LED lamp of claim 10, wherein the sidewall of the heat sink defines a plurality of traverse holes in the outer surface thereof, and the lamp holder forms a plurality of poles locking in the traverse holes to fix the lamp holder to the heat sink.

12. A light-emitting diode (LED) lamp, comprising:

a heat sink having a cross section along an axial direction thereof being U-shaped, comprising a substrate and a sidewall extending from an outer periphery of the substrate, a plurality of fins extending outwardly from an outer surface of the sidewall of the heat sink;

each fin having a plurality of branches, the branches of each fin being connected together at the outer surface of the sidewall and being spaced from each other at outer peripheries thereof;

a circuit board being received in the heat sink and arranged on the substrate;

at least one LED being arranged on and electrically connected to the circuit board and being thermally connected with the substrate of the heat sink;

a bracket being arranged on the circuit board and engaging with the heat sink to limit movement of the circuit board along the axial direction of the heat sink;

a reflector arranged around the at least one LED; and

a lampshade mounted on the reflector to encapsulate the LED.

13. The LED lamp of claim 12, wherein each fin comprises two branches, and is one of V-shaped and Y-shaped.

14. The LED lamp of claim 12, wherein the branches of each fin are connected together at one end of the heat sink, and are spaced from each other at a portion of the heat sink other than the one end of the heat sink.

15. The LED lamp of claim 12, wherein each branch of each of the fins has a width being gradually increased along the axial direction of the heat sink.

16. An LED lamp comprising:

a heat sink having a substrate and a sidewall extending from a periphery of the substrate, a plurality of fins being extended outwardly from an outer surface of the side wall, each of the fins comprising at least two branches connected with each other at the outer surface of the side wall of the heat sink, the at least two branches having outer sides cooperatively forming a V-shaped configuration along an axial direction of the heat sink;

a printed circuit board received in the heat sink and seated on the substrate;

an LED electrically mounted on the printed circuit board, having an portion extending through the printed circuit board to thermally connect with the substrate of the heat sink.

17. The LED lamp of claim 16 further comprising a bracket mounted in the heat sink and on the printed circuit board, the bracket having a central hole through which the LED extends, and a plurality of securing posts extending through the printed circuit board and the substrate to engage with the heat sink, thereby fastening the bracket, the printed circuit board and the heat sink together.