METHOD AND APPARATUS FOR TREATING SOLID WASTE

• US 20080202993A1
• Filed: 01/22/2008
• Published: 08/28/2008
• Est. Priority Date: 01/22/2007
• Status: Abandoned Application

• Current Assignee: Clean Earth Solutions, Inc.
• Original Assignee: Clean Earth Solutions, Inc.
• Inventors: Malley, Donald E., Eley, Michael H.
• Application Number:
  US12/017,866
• Publication Number:
  US 20080202993A1
• Time in Patent Office: Days
• US Class Current: 210/130
• CPC Class Codes: C12M 21/16 Solid state fermenters, e.g. for koji production
• CPC Class Codes: C12M 23/06 Tubular C12M23/08, C12M23/16 take precedence
• CPC Class Codes: C12M 27/10 Rotating vessel
• CPC Class Codes: C12M 27/20 Baffles; Ribs; Ribbons; Auger vanes
• CPC Class Codes: C12M 29/14 Pressurized fluid

Abstract

An apparatus for treating solid waste to produce a biomass product includes a cylindrical vessel includes a cylindrical vessel comprising a loading doorway and a discharge doorway at opposite ends of the cylindrical vessel. At least two drive tires are mounted on the cylindrical vessel perpendicular to the cylindrical axis. The drive tires each include a smooth exterior surface for rotating the cylindrical vessel without gear teeth and without sprocket teeth. A drive mechanism is coupled to the drive tires for rotating the cylindrical vessel around the cylindrical axis. The drive mechanism includes drive wheels that support and provide torque to the cylindrical vessel from a contact surface on each of the drive wheels that contacts the exterior surface of the drive tires.

Claims

1. An apparatus for treating solid waste to produce a biomass product comprising:

a cylindrical vessel comprising a loading doorway and a discharge doorway at opposite ends of the cylindrical vessel;

a first detachable door for loading the solid waste into the cylindrical vessel and for sealing the loading doorway under pressure;

a second detachable door for unloading the biomass product from the cylindrical vessel and for sealing the discharge doorway under pressure;

a helical flighting affixed to an interior wall of the cylindrical vessel for mixing and agitating the solid waste or the biomass product and for conveying the solid waste and the biomass product between the loading doorway and the discharge doorway when the cylindrical vessel is rotated around a cylindrical axis of the cylindrical vessel;

at least two drive tires mounted on the cylindrical vessel perpendicular to the cylindrical axis, the drive tires each comprising a smooth exterior surface for rotating the cylindrical vessel on the drive mechanism without gear teeth and without sprocket teeth; and

a drive mechanism coupled to the drive tires for rotating the cylindrical vessel around the cylindrical axis;

the drive mechanism further comprising drive wheels that support and provide torque to the cylindrical vessel from a contact surface on each of the drive wheels that contacts the exterior surface of the drive tires.

2. The apparatus of claim 1, the cylindrical vessel comprising a diameter between 1.8 m and 3.65 m.

3. The apparatus of claim 1, the loading doorway comprising a diameter between 1.2 m and 1.8 m.

4. The apparatus of claim 1, the discharge doorway comprising a diameter between 1.2 m and 1.8 m.

5. The apparatus of claim 1 further comprising the drive tires mounted on the cylindrical vessel at a predetermined distance from the opposite ends to support the cylindrical vessel on the drive mechanism.

6. The apparatus of claim 5 further comprising a number of holes in the drive tires for dissipating heat from the cylindrical vessel to reduce heat transfer from the cylindrical vessel to the exterior surface of the drive tires.

7. The apparatus of claim 6 further comprising secondary steam distribution conduits that extend through the holes without interfering with the rotation of the cylindrical vessel on the drive mechanism.

8. The apparatus of claim 1 further comprising a conical reduction in diameter at each end of the cylindrical vessel terminated by the loading doorway or the discharge doorway.

9. The apparatus of claim 1 further comprising the first and second detachable doors being completely removable from the cylindrical vessel so that the cylindrical vessel may be rotated around the cylindrical axis with only one of the first and second detachable doors detached, with both of the first and second detachable doors detached, and with both of the first and second detachable doors sealed to the cylindrical vessel.

10. The apparatus of claim 1 further comprising the helical flighting as sole means for agitating the solid waste and the biomass product and for conveying the solid waste and the biomass product between the loading doorway and the discharge doorway when the cylindrical vessel is rotated around the cylindrical axis.

21. The apparatus of claim 1 further comprising:

a steam exhaust port on the second detachable door;

a steam exhaust valve port for coupling to a source of steam; and

a steam exhaust valve coupled to the steam exhaust valve port for introducing steam into the cylindrical vessel via the exhaust port during the loading of the solid waste.

23. The apparatus of claim 21 further comprising a rotary union on the second detachable door coupling the source of steam to the cylindrical vessel via the steam exhaust port while the vessel is rotated in either rotational direction about its longitudinal axis.

24. The apparatus of claim 1 further comprising:

a main steam supply conduit;

at least two external secondary steam distribution conduits mounted outside the cylindrical vessel;

a primary steam distribution conduit mounted on the first detachable door coupling the main steam supply conduit to the external secondary steam distribution conduits.

25. The apparatus of claim 24 further comprising internal steam sparging conduits connected to the external secondary steam distribution conduits via penetrations through the cylindrical vessel.

26. The apparatus of claim 25 further comprising:

a stationary steam source coupled to the cylindrical vessel by the main steam supply conduit; and

a steam pressure relief valve coupled to the stationary source of steam.

27. The apparatus of claim 26 further comprising a manual steam pressure relief valve between the rotary union and the second detachable door.

28. The apparatus of claim 27 further comprising:

sparging conduit bypasses coupled to the internal steam sparging conduits; and

sparging conduit bypass valves coupled to the sparging conduit bypasses.

29. The apparatus of claim 28 further comprising clean out ports coupled to the secondary steam distribution conduits and the steam sparging conduits to provide means for manual clean out of debris.

30. The apparatus of claim 24 further comprising an exhaust strainer mounted inside the steam exhaust port to prevent solids from passing through the steam exhaust port.

31. The apparatus of claim 30 further comprising a steam pressure regulator coupled to the stationary steam source for maintaining steam pressure to the cylindrical vessel within a predetermined range.

32. The apparatus of claim 31 further comprising a manual steam safety valve coupled to the stationary steam source for manually shutting off steam from the stationary steam source.

33. The apparatus of claim 24 further comprising a manual steam safety valve coupled to the steam exhaust valve port for manually shutting off steam from the cylindrical vessel.

34. The apparatus of claim 24 further comprising a steam pressure relief valve coupled to the steam exhaust valve port.

11. An apparatus for treating solid waste to produce a biomass product comprising:

means for subjecting the solid waste to a flow of pressurized steam comprising a loading doorway and a discharge doorway at opposite ends of a cylindrical vessel;

means for loading the solid waste into the cylindrical vessel and for sealing the loading doorway under pressure;

means for unloading the biomass product from the cylindrical vessel and for sealing the discharge doorway under pressure; and

means affixed to an interior wall of the cylindrical vessel for agitating the solid waste and the biomass product and for conveying the solid waste and the biomass product when the cylindrical vessel is rotated around a cylindrical axis of the cylindrical vessel;

means comprising a smooth exterior surface for rotating the cylindrical vessel on the drive mechanism without gear teeth and without sprocket teeth mounted on the cylindrical vessel perpendicular to the cylindrical axis; and

means for rotating the cylindrical vessel around the cylindrical axis comprising a drive wheel that supports and provides torque to the cylindrical vessel from a contact surface that contacts the smooth exterior surface.

12. The apparatus of claim 11 further comprising a drive mechanism for rotating the cylindrical vessel around the cylindrical axis in a first direction while loading the solid waste to convey the solid waste away from the loading doorway.

13. The apparatus of claim 12 further comprising a drive mechanism for rotating the cylindrical vessel in the first direction while unloading the biomass product to convey the biomass product out of the cylindrical vessel through the discharge doorway.

14. The apparatus of claim 13, the drive mechanism further comprising means for maintaining the cylindrical vessel in a horizontal position without tilting the cylindrical vessel while loading and unloading the cylindrical vessel.

15. The apparatus of claim 13, the drive mechanism further comprising means for rotating the cylindrical vessel in a second direction to convey the solid waste toward the loading doorway.

16. The apparatus of claim 11 further comprising the drive wheel having a contact surface that is wider than the exterior surface of the drive tire to allow for thermal expansion of the cylindrical vessel.

17. The apparatus of claim 16 further comprising the exterior surface of the drive tire constructed of a metal having a hardness that is greater than that of the contact surface of the drive wheel.

18. The apparatus of claim 12, the drive mechanism further comprising:

a drive base;

a pair of bearings secured into and on either side of the drive base; and

a drive shaft supported on the drive base by the pair of bearings whereon the drive wheel is mounted; and

means for rotating the drive shaft in the drive bearings.

19. The apparatus of claim 18, the means for rotating further comprising:

a gear reducer coupled to the drive shaft; and

an electric motor to rotate the drive wheels.

20. The apparatus of claim 19, the means for rotating further comprising a drive brake coupled to the drive shaft.

22. The apparatus of claim 11 further comprising the drive wheel aligned axially parallel with the cylindrical axis.