Multi-Input Relay Board

• US 20090243535A1
• Filed: 03/31/2008
• Published: 10/01/2009
• Est. Priority Date: 03/31/2008
• Status: Abandoned Application

• Current Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Original Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Inventors: Borgman, Donna, Erdmann, William A., Hamilton, Cornelius, Fry, Leslie A.
• Application Number:
  US12/059,565
• Publication Number:
  US 20090243535A1
• Time in Patent Office: Days
• US Class Current: 318/813
• CPC Class Codes: H02P 25/14 Universal motors H02P25/12 takes precedence
• CPC Class Codes: H02P 25/18 with arrangements for switching the windings, e.g. with mechanical switches or relays
• CPC Class Codes: H02P 25/28 using magnetic devices with controllable degree of saturation, e.g. transductors
• CPC Class Codes: H02P 3/18 for stopping or slowing an ac motor

Abstract

Fan relay boards are provided that include terminals configured to receive line power of approximately 115 volts, 208 volts, 230 volts, and 277 volts. The boards are configured to convert the line power to an approximately 24 volt output that is applied to a distribution circuit to select a high, medium, or low fan speed using relays. The boards may be coupled to a control device that designates the fan speed selected by the relays. The boards also may provide an approximately 24 volt power supply to external devices such as electric heaters, valves, and switches.

Claims

1. A heating, ventilating, air conditioning, or refrigeration fan power supply device comprising:

a transformer configured to convert an approximately 277 volt input to an approximately 24 volt output and to convert at least one of an approximately 230 volt input, an approximately 208 volt input, and an approximately 115 volt input to the approximately 24 volt output; and

a distribution circuit configured to receive the output and to provide power to a motor electrically coupled to one of the inputs.

2. The device of claim 1, wherein the inputs are single phase, alternating current inputs.

3. The device of claim 1, wherein the output is an alternating current waveform;

and the distribution circuit includes a rectifier configured to rectify the output to a direct current waveform, and a relay energizeable by the direct current waveform to provide power to the motor.

4. The device of claim 3, comprising a plurality of relays configured to permit selection of a speed of the motor.

5. The device of claim 4, wherein the distribution circuit includes three relays, each relay configured to select a different speed for the motor.

6. The device of claim 3, comprising a filter configured to smooth the direct current waveform.

7. The device of claim 1, wherein the transformer is a multi-tap transformer capable of converting 277 volt, 230 volt, 208 volt, and 115 volt input power to 24 volt output power.

8. The device of claim 1, wherein the transformer and the distribution circuit are mounted on and interconnected with one another via a common circuit board.

9. The device of claim 8, comprising a terminal block mounted on the circuit board, the terminal block configured to electrically couple the output to at least one of a heating device, a cooling device, a valve, a damper, and a switch.

10. The device of claim 1, wherein the motor drives a centrifugal fan and the distribution circuit selects one of a high, a medium, and a low speed for the motor.

11. A multi-tap transformer for controlling a speed of a fan for a heating, ventilating, air conditioning, or refrigeration system, the transformer comprising:

a first tap configured to receive an approximately 277 volt power supply;

a second tap configured to receive an approximately 230 volt power supply;

a third tap configured to receive an approximately 208 volt power supply;

a fourth tap configured to receive an approximately 115 volt power supply; and

an output configured to provide an approximately 24 volt power supply to a distribution circuit that selects a designated speed for a fan motor powered by one of the 277 volt power supply, the 230 volt power supply, the 208 volt power supply, and the 115 volt power supply.

12. The transformer of claim 11, wherein the inputs are single phase, alternating current inputs.

13. The transformer of claim 12, wherein the 277 volt power supply is received from an approximately 277 volt building lighting circuit.

14. The transformer of claim 11, wherein the first tap is connected to a primary winding to provide a winding ratio of 11.5 to 1 between the primary winding and a secondary winding, the second tap is connected to the primary winding to provide a winding ratio of 10 to 1 between the primary winding and the secondary winding, the third tap is connected to the primary winding to provide a winding ratio of 8.7 to 1 between the primary winding and the secondary winding, and the fourth tap is connected to the primary winding to provide a winding ratio of 5 to 1 between the primary winding and the secondary winding.

15. The transformer of claim 11, wherein the transformer is mounted on a circuit board commonly with the distribution circuit.

16. The transformer of claim 15, wherein the circuit board includes two terminals configured to be coupled to one another by a jumper to designate the speed.

17. The transformer of claim 15, wherein the circuit board is electrically coupled to a control device configured to designate the speed.

18. The transformer of claim 15, wherein the circuit board is electrically coupled to a switch configured to designate the speed.

19. A ventilation system comprising:

a heat exchanger;

a fan configured to be driven by a motor and configured to direct air from the heat exchanger to an environment;

a circuit board configured to receive a control input and drive the motor at a speed designated by the control input;

a transformer mounted on the circuit board, the transformer configured to receive an approximately 277 volt power supply and at least one of an approximately 230 volt power supply, an approximately 208 volt power supply, and an approximately 115 volt power supply and provide an approximately 24 volt output; and

a distribution circuit including a plurality of relays configured to permit selection of the speed, the distribution circuit configured to receive the output.

20. The system of claim 19, comprising three relays, each relay configured to select a different speed for the motor.

21. The system of claim 19, comprising a thermostat configured to provide the control input.

22. A method for controlling a speed of a fan for a heating, ventilating, air conditioning, or refrigeration system, the method comprising:

coupling a board to an alternating current building power supply, the board being capable of receiving an approximately 115 volt single phase power supply, an approximately 208 volt single phase power supply, an approximately 230 volt single phase power supply, and an approximately 277 volt single phase power supply provided from an approximately 277 volt building lighting circuit;

coupling the board to a control input device configured to designate the speed from one of three different speeds; and

coupling the fan to three relays included on the board, each relay configured to select one of the three different speeds.