Controllable Placement of Liquid Adhesive on Substrate

• US 20110151202A1
• Filed: 12/18/2009
• Published: 06/23/2011
• Est. Priority Date: 12/18/2009
• Status: Abandoned Application

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: FEINSTEIN, Casey J., Sung, Kuo-Hua, Zhong, John Z.
• Application Number:
  US12/641,851
• Publication Number:
  US 20110151202A1
• Time in Patent Office: Days
• US Class Current: 428/195.1
• CPC Class Codes: B32B 2037/1253 curable adhesive
• CPC Class Codes: B32B 2307/728 Hydrophilic
• CPC Class Codes: B32B 2307/73 Hydrophobic
• CPC Class Codes: B32B 2310/025 Electrostatic charges
• CPC Class Codes: B32B 2310/0806 using electromagnetic radiation
• CPC Class Codes: B32B 2310/12 using dielectric properties
• CPC Class Codes: B32B 2457/00 Electrical equipment
• CPC Class Codes: B32B 37/003 to avoid air inclusion
• CPC Class Codes: B32B 37/1292 selectively, e.g. in stripes, in patterns B32B37/0076 takes precedence
• CPC Class Codes: B32B 7/14 applied in spaced arrangements, e.g. in stripes
• CPC Class Codes: Y10T 428/24802 Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]

Abstract

Controllable placement of a liquid adhesive on a substrate to confine the adhesive to a desired area of the substrate is disclosed. A controllable placement method can include dispensing a liquid adhesive into a designated area on a surface of a substrate, controllably confining the dispensed liquid adhesive to the designated area, and curing the confined liquid adhesive. The dispensed liquid adhesive can be controllably confined using various techniques, such as electrical repulsion, electrical attraction, capacitance, electrowetting, light curing, adhesive attracting-repulsing coatings, and substrate topography. A substrate having a controllably placed liquid adhesive thereon can be incorporated into electronic devices, such as a mobile telephone, a digital media player, or a personal computer.

Claims

1. A method comprising:

dispensing a liquid adhesive into a designated area on a surface of a substrate;

controllably applying energy to at least a portion of the dispensed liquid adhesive in the designated area to confine the dispensed liquid adhesive to the designated area; and

curing the confined liquid adhesive.

2. The method of claim 1, wherein controllably applying energy comprises applying at least one of electric current or voltage to the liquid adhesive to confine the liquid adhesive to the designated area.

3. The method of claim 1, wherein controllably applying energy comprises irradiating the liquid adhesive to confine the liquid adhesive to the designated area.

4. The method of claim 1, wherein curing the confined liquid adhesive comprises applying a heating source, a radiation source, or a cooling source to the liquid adhesive.

5. A method comprising:

electrically controlling placement of a liquid adhesive onto a surface of a substrate via electrical contact with the liquid adhesive; and

curing the placed liquid adhesive.

6. The method of claim 5, wherein electrically controlling placement of the liquid adhesive comprises:

driving a first electric current through a conductive pattern outlining a placement area on the surface of the substrate;

driving a second electric current in an opposite direction through the liquid adhesive placed within the placement area;

generating a repulsive force between the first and second electric currents; and

using the repulsive force to repulse the liquid adhesive from the conductive pattern so as to confine placement of the liquid adhesive to the placement area.

7. The method of claim 5, wherein electrically controlling placement of the liquid adhesive comprises:

disposing an electrode on an opposite surface of the substrate, the electrode having a shape corresponding to a placement area on the surface of the substrate;

applying a voltage to the electrode;

generating an attractive force between the electrode and the liquid adhesive placed within the placement area; and

using the attractive force to conform the liquid adhesive to the electrode shape so as to confine placement of the liquid adhesive to the placement area.

8. The method of claim 5, wherein electrically controlling placement of the liquid adhesive comprises:

disposing a first electrode on an opposite surface of the substrate;

disposing a second electrode proximate to the surface of the substrate to form a gap between the second electrode and the substrate surface,

wherein at least one of the first electrode or the second electrode has a shape corresponding to a placement area on the substrate surface;

applying a voltage across the first and second electrodes;

generating a capacitive force between the first and second electrodes to act on the liquid adhesive placed on the substrate surface at the gap; and

using the capacitive force to pull the liquid adhesive into the gap to conform to the electrode shape so as to confine placement of the liquid adhesive to the placement area.

9. The method of claim 5, wherein electrically controlling placement of the liquid adhesive comprises:

disposing an electrode on an opposite surface of the substrate, the electrode having a shape corresponding to a placement area on the surface of the substrate;

applying a voltage to the electrode; and

modifying a contact angle between the substrate and the liquid adhesive placed within the placement area in order to conform the liquid adhesive to the electrode shape so as to confine placement of the liquid adhesive to the placement area.

10. A method comprising:

dispensing a liquid adhesive onto a surface of a substrate; and

curing at least a portion of the dispensed liquid adhesive aligned with a border defining an area on the substrate for placement of the liquid adhesive.

11. The method of claim 10, wherein dispensing the liquid adhesive comprises electrically driving the liquid adhesive to spread on the substrate surface.

12. The method of claim 10, wherein curing the portion of the dispensed liquid adhesive comprises:

emitting light onto the substrate surface;

forming with the emitted light a light pattern on the substrate surface aligned with the border of the defined area; and

curing the dispensed liquid adhesive upon contact with the light pattern.

13. The method of claim 10, wherein curing the portion of the dispensed liquid adhesive comprises:

emitting light onto an opposite surface of the substrate, the substrate being light permeable;

forming with the emitted light a light pattern on the substrate surface aligned with the border of the defined area, the emitted light passing through the substrate from the opposite surface; and

curing the dispensed liquid adhesive upon contact with the light pattern.

14. The method of claim 10, wherein curing the portion of the dispensed liquid adhesive comprises:

emitting light onto the substrate surface;

scanning with the emitted light a pattern onto the substrate surface aligned with the border of the defined area; and

curing the dispensed liquid adhesive upon contact with the pattern.

15. The method of claim 10, wherein curing the portion of the dispensed liquid adhesive comprises:

disposing a light transmission medium on the substrate surface to align with the border of the defined area;

totally reflecting light within the medium;

leaking portions of the light to the liquid adhesive placed within the defined area as the liquid adhesive contacts the medium; and

curing the contacting liquid adhesive with the leaked portions of the light.

16. The method of claim 10, wherein curing the portion of the dispensed liquid adhesive comprises:

disposing a light transmission medium proximate to the substrate surface to form a gap between the medium and the substrate surface, a shape of the medium corresponding to the defined area;

totally reflecting light within the medium;

leaking portions of the light to the liquid adhesive placed within the gap to fill the gap as the liquid adhesive contacts the medium; and

curing the contacting liquid adhesive with the leaked portions of the light.

17. The method of claim 10, wherein curing the portion of the dispensed liquid adhesive comprises:

disposing a movable mask proximate to the substrate surface;

adjusting the movable mask to cover the defined area except at the border;

exposing the dispensed liquid adhesive at the border of the defined area to light; and

curing the exposed liquid adhesive.

18. The method of claim 10, comprising using at least one of an adhesive-attracting coating in the defined area or an adhesive-repulsing coating in remaining areas on the substrate surface to assist placement of the liquid adhesive in the defined area.

19. The method of claim 10, comprising using topography of the substrate to assist placement of the liquid adhesive in the defined area.

20. A structure comprising:

a substrate having a defined area; and

an adhesive filling the defined area, the adhesive having been controllably placed in the defined area in accordance with an adhesive characteristic that is compatible with the defined area.

21. The structure of claim 20, wherein the adhesive characteristic comprises at least one of conductivity, affinity, or curability.

22. The structure of claim 20 incorporated into at least one of a mobile phone, a digital media player, or a personal computer.

23. A liquid adhesive system comprising:

at least one integrated unit comprising

a dispenser configured to dispense a liquid adhesive into a designated area on a surface, and

a curing source disposed around at least a portion of the dispenser and configured to cure the dispensed liquid adhesive; and

a controller configured to control the integrated unit so as to confine placement of the liquid adhesive to the designated area.

24. The system of claim 23, further comprising:

a print screen configured to associate with the designated area on the surface so as to pass the dispensed liquid adhesive therethrough onto the surface; and

a roller configured to assist the dispensed liquid adhesive to pass through the print screen,

wherein the controller is configured to control the print screen and the roller.

25. The system of claim 23, comprising at least two integrated units configured to move differently around the designated area.