MACHINE FOR OBTAINING RUBBER PELETS FROM USED TIRES

• US 20110192925A1
• Filed: 07/15/2008
• Published: 08/11/2011
• Est. Priority Date: 07/15/2008
• Status: Abandoned Application

• Current Assignee: Gerardo Pagaza-Melero
• Original Assignee: Gerardo Pagaza-Melero
• Inventors: Pagaza-Melero, Gerardo
• Application Number:
  US13/054,770
• Publication Number:
  US 20110192925A1
• Time in Patent Office: Days
• US Class Current: 241/159
• CPC Class Codes: B26D 3/005 for cutting used tyres
• CPC Class Codes: B29B 17/0412 to large particles, e.g. beads, granules, flakes, slices
• CPC Class Codes: B29B 2017/0448 Cutting discs
• CPC Class Codes: B29L 2030/00 Pneumatic or solid tyres or parts thereof conveyor belts B29L2031/7092; drive belts B29L2031/7094; fourdrinier belts B29L2031/733
• CPC Class Codes: Y02W 30/52 Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
• CPC Class Codes: Y02W 30/62 Plastics recycling; Rubber recycling

Abstract

A machine for obtaining rubber pellets from used tires is described comprising: a frame; a first pair of cutting rollers, which cuts the tire segment in strips as said tire segment passes through both cutting rollers. The machine further comprises feeders, which receive the strips coming from the first pair of cutting rollers and align them one following the other; and a second pair of cutting rollers, which receive the strips coming from said feeding means and which cut the strips in the form of pellets. The tires fibers and cords remain at the surface level or encapsulated inside the obtained pellets.

Claims

1. A machine for obtaining rubber pellets from used tires, comprising:

a) a frame;

b) a first pair of cutting rollers including a pivoting axis to be rotationally mounted on the frame such that one roller is spaced apart from the other and rotating in opposite directions, wherein at least one roller includes cutting discs, each cutting disc being spaced apart from the other at a predetermined distance to cut a tire segment being fed between both rollers in the form of strips;

c) a plurality of elongated guides, each one having a fixed end attached to the frame and a free end which goes between both cutting discs causing the strips being cut to be moved away from the first pair of cutting rollers;

d) feeding means receiving the strips coming from the first pair of cutting rollers and which align them one following the other; and

e) a second pair of cutting rollers including a pivoting axis to be rotationally mounted on the frame such that one roller is spaced apart from the other and rotating in opposite directions, the second pair of rollers receive the strips coming from said feeding means, wherein at least one of the rollers of the second pair includes cutting discs, each disc being spaced apart from the other at a predetermined distance to cut the strips width-wise, obtaining rubber pellets.

2. A machine for obtaining rubber pellets from used tires according to claim 1, wherein the cutting rollers of the first pair are spaced apart one above the other, defining an upper roller and a lower roller, from which the upper roller includes cutting discs while the lower roller has a rough surface with microgrooves at its surface.

3. A machine for obtaining rubber pellets from used tires according to claim 2, wherein each cutting disc comprises:

a first face, a second face spaced apart from the first face, and an edge connecting both faces.

4. A machine for obtaining rubber pellets from used tires according to claim 1, wherein both cutting rollers from the first or second pair of cutting rollers include cutting discs.

5. A machine for obtaining rubber pellets from used tires according to claim 4, wherein the cutting discs are double edge cutting discs, each one comprising a first face including a first edge at its whole perimeter, and a second face spaced apart from the first face and including a second edge at its whole perimeter, and a separation wall connecting both faces.

6. A machine for obtaining rubber pellets from used tires according to claim 5, wherein the separation wall of the double edge discs of the first pair of cutting rollers has enough length to allow the passage of a trip through said wall cut from the tire segment.

7. A machine for obtaining rubber pellets from used tires according to claim 5, wherein the separation wall of the double edge discs of the second pair of cutting rollers has enough length to allow the passage of a rubber pellet through said wall.

8. A machine for obtaining rubber pellets from used tires according to claim 1, wherein the strips cut by the first pair of cutting rollers have a width of from 3.18 mm to 76.20 mm.

9. A machine for obtaining rubber pellets from used tires according to claim 1, wherein the cut rubber pellets have an average size of from 3.18 mm to 76.20 mm.

10. A machine for obtaining rubber pellets from used tires according to claim 1, wherein said feeding means are a hopper with a descending surface and an elongated outlet to align the strips one following the other at said hopper outlet.

11. A machine for obtaining rubber pellets from used tires according to claim 1, wherein said feeding means are a pivotable and slanting platform;

wherein the strips are received by the platform, which thereafter pivots and slants in order to feed the strips one-by-one to the second pair of cutting rollers.

12. A machine for obtaining rubber pellets from used tires according to claim 1, wherein further comprises means to support the roller axis which includes the cutting discs in said first or second pair of cutting rollers.

13. A machine for obtaining rubber pellets from used tires according to claim 12, wherein said supporting means are a bearing which covers the roller axis that includes the cutting discs in said first or second pair of cutting rollers;

and an elongated base fixed to the frame and attached to the bearing.

14. A machine for obtaining rubber pellets from used tires according to claim 1, wherein the machine further comprises sharpening means to sharpen the cutting discs of said first or second pair of cutting rollers, wherein the sharpening means are mounted on the frame and are in contact with the cutting means when the edge thereof needs to be recovered.

15. A machine for obtaining rubber pellets from used tires according to claim 14, wherein the sharpening means are conformed by a motor and a retractile head mounted on the motor.

16. A machine for obtaining rubber pellets from used tires according to claim 1, wherein further comprises means to self-adjust the separation distance between the rollers of the first pair of cutting rollers, the cutting rollers being one above the other defining an upper roller and a lower roller.

17. A machine for obtaining rubber pellets from used tires according to claim 16, wherein said self-adjusting means comprises:

an end bearing wherein an upper roller axis end is received;

a bearing base disposed slidably mounted on the frame to freely move in the vertical direction and wherein the end bearing is housed;

a threaded rod disposed vertically with respect to the frame, the rod lower end freely goes inside the bearing base and the upper end is fixed to the frame;

a retainer wherein said threaded rod lower end is anchored inside said bearing base such that the bearing base remains spaced apart underneath the frame; and

,

elastic means covering the remaining threaded rod portion between the bearing base and the frame;

wherein when the bearing base ascends allows the upper roller to move upwards from the lower roller in order for tire segments of different thickness to be processed in the machine;

the elastic means further exerts a descendent pressure over the corresponding bearing base, and as a consequence, the pressure is transmitted to the upper roller in order for the tire segment to be pressed against the lower roller.

18. A machine for obtaining rubber pellets from used tires according to claim 1, wherein the tire segment is obtained from the tire tread or from the sidewalls thereof.

19. A machine for obtaining rubber pellets from used tires according to claim 1, wherein the tire segment has a length of from 20 to 50 cm long.

20. A machine for obtaining rubber pellets from used tires according to claim 1, comprising:

a pair of feeding rollers rotationally mounted on the frame and spaced apart from each other, both feeding rollers rotate in opposite directions, wherein the tire segment is fed in the gap formed between both feeding rollers and is pulled thereby as said feeding rollers rotate; and

,

a pair of extraction rollers rotationally mounted on the frame and located following the first pair of cutting rollers, both extraction rollers rotate in opposite directions wherein the strips are pulled and trapped by the extraction rollers as they rotate.

21. A machine for obtaining rubber pellets from used tires according to claim 20, wherein both feeding rollers are provided with microgrooves at their surface.

22. A machine for obtaining rubber pellets from used tires according to claim 20, wherein both extraction rollers are provided with microgrooves at their surface.