Battery Controller and Voltage Abnormality Detection Method

• US 20120062238A1
• Filed: 08/19/2011
• Published: 03/15/2012
• Est. Priority Date: 09/10/2010
• Status: Abandoned Application

• Current Assignee: Hitachi Vehicle Energy, Ltd. (Hitachi, Ltd.)
• Original Assignee: Hitachi Vehicle Energy, Ltd. (Hitachi, Ltd.)
• Inventors: Kawasaki, Tatsuhiko, Hara, Kenji, Takahashi, Hirofumi, Nanto, Toshiyuki
• Application Number:
  US13/213,186
• Publication Number:
  US 20120062238A1
• Time in Patent Office: Days
• US Class Current: 324/433
• CPC Class Codes: G01R 19/16542 for batteries charge condition monitoring in G01R31/36
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: G01R 35/00 Testing or calibrating of apparatus covered by the other groups of this subclass
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery controller for controlling an assembled battery configured by connecting battery groups each including battery cells, includes: voltage measuring units that are provided respectively for the battery groups each to measure a voltage of each of the battery cells included in a corresponding battery group; a minimum value detecting unit that detects a minimum value of the battery cells for each of the battery groups based upon the measured voltage of each of the battery cells; a reference value setting unit that sets a reference value used to determine an abnormal voltage drop for each of the battery groups based upon the measured voltage of each of the battery cells; and an abnormality determining unit that makes a determination that an abnormal voltage drop is present, if a difference between the reference value and the minimum value exceeds a predetermined value, for each of the battery groups.

Claims

1. A battery controller for controlling an assembled battery configured by connecting a plurality of battery groups each including a plurality of battery cells, comprising:

a plurality of voltage measuring units that are provided respectively for the plurality of battery groups each to measure a voltage of each of the battery cells included in a corresponding battery group;

a minimum value detecting unit that detects a minimum value of the battery cells for each of the plurality of battery groups based upon the voltage of each of the battery cells measured by a corresponding voltage measuring unit;

a reference value setting unit that sets a reference value used to determine an abnormal voltage drop for each of the plurality of battery groups based upon the voltage of each of the battery cells measured by the corresponding voltage measuring unit; and

an abnormality determining unit that makes a determination that an abnormal voltage drop is present, if a difference between the reference value and the minimum value exceeds a predetermined value, for each of the plurality of battery groups.

2. The battery controller according to claim 1, wherein:

the reference value setting unit sets a maximum voltage of the battery cells within a battery group as the reference value.

3. The battery controller according to claim 1, wherein:

the reference value setting unit sets an average voltage value of battery cells except a battery cell having a minimum voltage, within a battery group as the reference value.

4. The battery controller according to claim 1, wherein:

the reference value setting unit sets a median voltage value of battery cells except a battery cell having a minimum voltage, within a battery group as the reference value.

5. The battery controller according to claim 1, further comprising:

a temperature measuring unit that measures a temperature of each of the plurality of voltage measuring units; and

a reference value changing unit that changes the reference value based upon the temperature measured by the temperature measuring unit.

6. The battery controller according to claim 1, further comprising:

a stop time measuring unit that measures a time during which a vehicle mounted with the assembled battery is stopped; and

a reference value changing unit that changes the reference value based upon the stop time measured by the stop time measuring unit.

7. The battery controller according to claim 1, further comprising:

a typical value calculating unit that calculates an average value or a median value of voltages of the battery cells as a typical value for each of the plurality of battery groups based upon the voltage of each of the battery cells measured by the corresponding voltage measuring unit;

a typical reference value calculating unit that calculates an average value or a median value of typical values of the battery groups calculated by the typical value calculating unit as a typical reference value used to determine an abnormality in the voltage measuring units; and

a second abnormality determining unit that makes a determination, for each of the plurality of battery groups, that an abnormality is present in a voltage measuring unit, if a difference between the typical value and the typical reference value exceeds a predetermined value.

8. The battery controller according to claim 1, further comprising:

a first control unit; and

a second control unit connected to the first control unit through a communication line, wherein;

the first control unit includes the plurality of voltage measuring units; and

the second control unit includes the minimum value detecting unit, the reference value setting unit and the abnormality determining unit and configured to receive voltages of the plurality of battery cells measured by the plurality of voltage measuring units of the first control unit.

9. The battery controller according to claim 8, wherein:

the reference value setting unit sets a maximum voltage of the battery cells within a battery group as the reference value.

10. The battery controller according to claim 8, wherein:

the reference value setting unit sets an average voltage of the battery cells except a battery cell having a minimum voltage, within a battery group as the reference value.

11. The battery controller according to claim 8, wherein:

the reference value setting unit sets a median voltage value of the battery cells except a battery cell having a minimum voltage, within a battery group as the reference value.

12. The battery controller according to claim 8, wherein

the second control unit includes:

a temperature measuring unit that measures a temperature of each of the plurality of voltage measuring units; and

a reference value changing unit that changes the reference value based upon the temperature measured by the temperature measuring unit.

13. A method for detecting an abnormal voltage in an assembled battery configured by connecting a plurality of battery groups each including a plurality of battery cells, comprising:

a voltage measuring step of measuring a voltage of each of the battery cells included in each of the plurality of battery groups;

a minimum value detecting step of detecting a minimum value of the battery cells for each of the plurality of battery groups based upon the voltage of each of the battery cells measured in the voltage measuring step;

a reference value setting step of setting a reference value used to determine an abnormal voltage drop for each of the plurality of battery groups based upon the voltage of each of the battery cells measured in the voltage measuring step; and

an abnormality determining step of making a determination that an abnormal voltage drop is present, if a difference between the reference value and the minimum value exceeds a predetermined value, for each of the plurality of battery groups.

14. The method for detecting an abnormal voltage in an assembled battery according to claim 13, wherein:

a first control unit of the assembled battery executes the voltage measuring step; and

a second control unit connected to the first control unit of the assembled battery through a communication line receives voltages of the plurality of battery cells measured by the voltage measuring step of the first control unit and executes the minimum value detecting step, the reference value setting step and the abnormality determining step.