CHARGING BASE, CHARGING SYSTEM AND CHARGING METHOD

• US 20120119708A1
• Filed: 11/03/2011
• Published: 05/17/2012
• Est. Priority Date: 11/17/2010
• Status: Abandoned Application

• Current Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Inventors: TOYA, Shoichi
• Application Number:
  US13/288,290
• Publication Number:
  US 20120119708A1
• Time in Patent Office: Days
• US Class Current: 320/137
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/005 Mechanical details of housing or structure aiming to accommodate the power transfer means, e.g. mechanical integration of coils, antennas or transducers into emitting or receiving devices
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/402 the two or more transmitting or the two or more receiving devices being integrated in the same unit, e.g. power mats with several coils or antennas with several sub-antennas
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: H02J 7/0042 characterised by the mechanical construction
• CPC Class Codes: H02J 7/0047 with monitoring or indicating devices or circuits
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]

Abstract

A charger includes a case 20, a power coil 11, an actuator 13, and a power circuit. The case 20 has a charging surface 21 in the case upper surface. The charging surface can receive and charge a battery pack or a battery-driven device 50. The power coil 11 is accommodated in the case 20 and can be electromagnetically connected to a circular inducing coil 51 included in the battery pack when the charging surface receives the battery pack. The power coil is orientated under the charging surface 21 to be opposed to the inducing coil 51. The actuator 13 moves the power coil 11 in the range of the charging surface 21 only in one direction. The circuit supplies power to the power coil 11. The power coil 11 has an ellipse shape. The major axis of the ellipse shape intersects the movable direction of the actuator 13.

Claims

1. A charger for charging a battery pack that drives a battery-driven device, the charger comprising:

a main unit case that has a charging surface portion in the upper surface of the main unit case, the charging surface portion being able to receive and charge the battery pack or the battery-driven device with the battery pack being mounted to the battery-driven device;

a power supply coil that is accommodated in said main unit case so that the power supply coil can be electromagnetically connected to a circular inducing coil included in the battery pack when the charging surface portion receives the battery pack or the battery-driven device with the battery pack being mounted to the battery-driven device, the power supply coil being orientated under the interior surface of said charging surface portion to be opposed to said inducing coil;

an actuating mechanism that moves said power supply coil in the range of said charging surface portion only in one direction; and

a power supply circuit that supplies electric power to said power supply coil,

wherein said power supply coil has an ellipse shape, and the major axis of the ellipse shape of said power supply coil intersects the movable direction of said actuating mechanism.

2. The charger according to claim 1, wherein the width of said charging surface portion is substantially equal to the major axis of the ellipse shape of said power supply coil, wherein the width of said charging surface portion intersects the movable direction of said power supply coil.

3. The charger according to claim 1, wherein the minor axis of the ellipse shape of said power supply coil is substantially equal to the outer diameter of the inducing coil.

4. The charger according to claim 1, wherein a plurality of position detecting coils are arranged in said charging surface portion to detect the position of said inducing coil, wherein said position detecting coils are not arranged at a retracted position of said power supply coil in the movable range where the power supply coil can be moved by said actuating mechanism.

5. The charger according to claim 4, wherein said retracted position is the home position of said power supply coil.

6. The charger according to claim 1, wherein before said power supply coil transmits electric power to the inducing coil, said actuating mechanism changes the position of said power supply coil with a signal being transmitted from said power supply coil to the inducing coil so that the position of the inducing coil is detected based on the echo as the returned signal.

7. The charger according to claim 4 further comprising a printed circuit board that includes a routing pattern as said position detecting coil.

8. The charger according to claim 1, wherein the charging surface portion includes a non-slip portion that suppresses slip of the battery-driven device to be placed on the charging surface portion.

9. The charger according to claim 8, wherein said non-slip portion provides a friction coefficient between said charging surface portion and the contact part of the battery-driven device which is higher than a friction coefficient between the parts of the charger other than the charging surface portion and the contact part of the battery-driven device.

10. A charging system comprising:

a battery pack, or a battery-driven device that accommodates or holds a battery pack and is driven by said battery pack, and

a charger that can charge said battery pack, wherein said battery-driven device includes a circular inducing coil that can receive electric power from the outside and can charge said battery pack,

wherein said charger includes

a main unit case that has a charging surface portion in the upper surface of the main unit case, the charging surface portion being able to receive and charge the battery pack or the battery-driven device with the battery pack being mounted to the battery-driven device,

a power supply coil that is accommodated in said main unit case so that the power supply coil can be electromagnetically connected to said inducing coil when the charging surface portion receives the battery pack or the battery-driven device with the battery pack being mounted to the battery-driven device, the power supply coil being orientated under the interior surface of said charging surface portion to be opposed to said inducing coil,

an actuating mechanism that moves said power supply coil only in one direction in the range of said charging surface portion, and

a power supply circuit that supplies electric power to said power supply coil,

wherein said power supply coil has an ellipse shape, and the major axis of the ellipse shape of said power supply coil intersects the movable direction of said actuating mechanism.

11. A method for charging a battery pack or a battery-driven device by using a charger, the battery-driven device being driven by said battery pack, the method comprising:

placing a power supply coil at a retracted position before the charger charges the battery pack or the battery-driven device, the power supply coil being included in the charger movably only in one direction;

detecting whether the battery pack or the battery-driven device with the battery pack is placed on a charging surface portion that is arranged in the upper surface of the charger, the charging surface portion being able to receive and charge the battery pack or the battery-driven device with the battery pack being mounted to the battery-driven device;

detecting the position of an inducing coil included in the battery pack or the battery-driven device with the battery pack;

moving said power supply coil by an actuating mechanism to the detected position, and bringing the position of said power supply coil to agree with the position of the inducing coil both in the movable direction and the width direction, which intersects the movable direction, by using the power supply coil, which has an ellipse shape and is orientated with the major axis of the ellipse shape intersecting the movable direction of the power supply coil; and

transmitting electric power from said power supply coil to the inducing coil by electromagnetic induction so that the battery pack is charged by the transmitted electric power.