BATTERY CHARGING APPARATUS

• US 20130119932A1
• Filed: 09/04/2012
• Published: 05/16/2013
• Est. Priority Date: 09/02/2011
• Status: Abandoned Application

• Current Assignee: HL Mando Corporation (Halla Holdings Corporation)
• Original Assignee: Mando Corporation
• Inventors: MOON, Tae Kyung, MOON, Hyung Tae, LEE, Jun Young, HWANG, Sun Min, CHAE, Hyung Jun
• Application Number:
  US13/603,093
• Publication Number:
  US 20130119932A1
• Time in Patent Office: Days
• US Class Current: 320/109
• CPC Class Codes: B60L 2210/10 DC to DC converters
• CPC Class Codes: B60L 53/14 Conductive energy transfer
• CPC Class Codes: B60L 58/20 having different nominal voltages
• CPC Class Codes: H02J 2207/20 Charging or discharging characterised by the power electronics converter
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y02T 10/92 Energy efficient charging or discharging systems for batteries, ultracapacitors, supercapacitors or double-layer capacitors specially adapted for vehicles
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A battery charging apparatus includes an input power processing unit configured to receive an AC power and convert the received AC power into an output voltage for power conversion; a hybrid power converting unit configured to use a common transformer to separately convert the output voltage of the input power processing unit into a first voltage and a second voltage for charging a high voltage battery and an auxiliary battery; a high voltage charging unit configured to drop the first voltage output from the hybrid power converting unit and charge the high voltage battery with the dropped first voltage; and an auxiliary voltage charging unit configured to generate an auxiliary voltage by dropping the second voltage output from the hybrid power converting unit or a voltage of the high voltage battery, and charge the auxiliary battery with the auxiliary voltage.

Claims

1. A battery charging apparatus comprising:

an input power processing unit configured to receive an AC power and convert the received AC power into an output voltage for power conversion;

a hybrid power converting unit configured to use a common transformer to separately convert the output voltage of the input power processing unit into a first voltage and a second voltage for charging a high voltage battery and an auxiliary battery;

a high voltage charging unit configured to drop the first voltage output from the hybrid power converting unit and charge the high voltage battery with the dropped first voltage; and

an auxiliary voltage charging unit configured to generate an auxiliary voltage by dropping the second voltage output from the hybrid power converting unit or a voltage of the high voltage battery, and charge the auxiliary battery with the auxiliary voltage,

wherein the high voltage charging unit and the auxiliary voltage charging unit charge the high voltage battery and the auxiliary battery by the AC power in a first mode, and charge the auxiliary battery by the voltage of the high voltage battery in a second mode, according to a control signal from a battery management system.

2. The battery charging apparatus according to claim 1, wherein the input power processing unit, the hybrid power converting unit, the high voltage charging unit, and the auxiliary voltage charging unit are mounted on an on board charger (OBC).

3. The battery charging apparatus according to claim 1, wherein the transformer includes a primary winding, and a high voltage secondary winding and a low voltage secondary winding having turns ratios for the power conversion into the first voltage and the second voltage.

4. The battery charging apparatus according to claim 3, wherein the high voltage charging unit transfers the voltage of the high voltage battery to the high voltage secondary winding of the transformer in the second mode, and

the auxiliary voltage charging unit generates the auxiliary voltage by using a voltage induced in the low voltage secondary winding by the high voltage secondary winding, and charges the auxiliary battery with the auxiliary voltage.

5. The battery charging apparatus according to claim 4, wherein the high voltage charging unit includes an H-bridge configured to perform a switching function to operate as a synchronous rectifier in the first mode and transfer the voltage of the high voltage battery to the auxiliary voltage charging unit in the second mode.

6. The battery charging apparatus according to claim 5, wherein the H-bridge performs the switching function according to the control signal output from the battery management system.

7. The battery charging apparatus according to claim 6, wherein the control signal is a phase shift PWM signal.

8. The battery charging apparatus according to claim 5, wherein the high voltage charging unit further includes a leakage inductor between the high voltage secondary winding and the H-bridge.

9. The battery charging apparatus according to claim 1, wherein the input power processing unit includes:

a rectifying unit configured to perform a rectification operation to convert the AC power into a DC voltage; and

a power factor correction (PFC) circuit configured to correct a power factor of the DC voltage and output the power-factor-corrected DC voltage as a high voltage for the power conversion.

10. The battery charging apparatus according to claim 9, wherein the PFC circuit includes an interleaved buck converter.

11. The battery charging apparatus according to claim 9, wherein the input power processing unit further includes:

a DC link capacitor connected to the PFC circuit;

an AC H-bridge configured to convert a DC voltage, which is connected to the DC link capacitor, into an AC voltage; and

a resonance capacitor connected between the AC H-bridge and the primary winding of the hybrid power converting unit.

12. The battery charging apparatus according to claim 1, wherein the high voltage charging unit and the auxiliary voltage charging unit include interleaved buck converters.

13. The battery charging apparatus according to claim 12, wherein the auxiliary voltage charging unit includes:

a DC link capacitor connected to the buck converter; and

a bridge diode connected to the DC link capacitor and the low voltage secondary winding of the hybrid power converting unit.