BATTERY FLUID LEVEL SENSOR

• US 20130216877A1
• Filed: 02/19/2013
• Published: 08/22/2013
• Est. Priority Date: 02/20/2012
• Status: Abandoned Application

• Current Assignee: Touchsensor Technologies LLC (Methode Electronics Incorporated)
• Original Assignee: Touchsensor Technologies LLC (Methode Electronics Incorporated)
• Inventors: Campbell, Robert B.
• Application Number:
  US13/770,840
• Publication Number:
  US 20130216877A1
• Time in Patent Office: Days
• US Class Current: 429/91
• CPC Class Codes: H01M 10/484 for measuring electrolyte level, electrolyte density or electrolyte conductivity
• CPC Class Codes: H01M 50/209 adapted for prismatic or rectangular cells H01M50/216 takes precedence
• CPC Class Codes: H01M 50/569 Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals battery terminal connectors with integrated measuring arrangements G01R31/364
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A liquid electrolyte battery incorporates level sensors sensing and providing an output indicative of the presence or absence of electrolyte or other liquid proximate the sensors. The sensors can be self-powered or powered by the battery or by a separate battery.

Claims

1. An apparatus comprising:

a battery comprising a housing having a bottom and a side wall, said housing defining at least one cell;

a sensor comprising a sensor cell associated with a portion of said housing adjoining said cell;

said sensor adapted to detect and provide an output indicative of the presence or absence of an electrolyte in said cell proximate said portion of said housing.

2. The apparatus of claim 1 wherein said sensor is associated with said side wall.

3. The apparatus of claim 2 wherein said sensor is adhered to said side wall.

4. The apparatus of claim 2 wherein said sensor is disposed within said side wall.

5. The apparatus of claim 1 wherein said battery provides power to said touch sensor.

6. The apparatus of claim 5 further comprising an electrical connection between said sensor and a post and/or a cell plate of said battery for providing power to said touch sensor.

7. The apparatus of claim 1, said apparatus further comprising a second sensor associated with a second portion of said housing adjoining said cell, said second sensor adapted to detect and provide an output indicative of the presence or absence of said electrolyte within said cell.

8. The apparatus of claim 7 wherein said sensor is located higher than said second sensor with respect to said bottom of said housing.

9. The apparatus of claim 1 wherein said housing defines at least one additional cell, and said apparatus comprises at least one additional sensor, each said at least one additional sensor corresponding to a respective at least one additional cell, each said at least one additional sensor associated with a portion of said housing corresponding to a respective at least one additional cell, and each said at least one additional sensor adapted to detect and provide an output indicative of the presence or absence of an electrolyte in said respective at least one additional cell proximate said portion of said housing corresponding to said respective at least one additional cell.

10. The apparatus of claim 9 wherein said sensor said at least one additional sensor are disposed on a single substrate, said substrate attached to said side wall of said housing.

11. The apparatus of claim 1 wherein said output of said sensor is coupled to structure providing visual and/or audible indication that said sensor has detected or has not detected the presence of electrolyte.

12. The apparatus of claim 1 wherein said sensor further comprises a first power electrode made of a first material and a second power electrode made of a second material, such that immersion of said electrodes in said electrolyte causes a voltage to be produced across a junction of said first and second power electrodes.

13. The apparatus of claim 1 wherein said sensor cell comprises a first sensing electrode.

14. The apparatus of claim 13 wherein said sensor cell further comprises a second sensing electrode proximate said first sensing electrode.

15. The apparatus of claim 14 wherein said second sensing electrode substantially surrounds said first sensing electrode.

16. The apparatus of claim 1 wherein said sensor further comprises an integral control circuit proximate said sensor cell.

17. The apparatus of claim 16 wherein said integral control circuit is unique to said sensor.

18. The apparatus of claim 1 wherein said sensor is powered by a source other than said battery.

19. The apparatus of claim 1 further comprising an auxiliary battery, said auxiliary battery providing power to said sensor.

20. An apparatus comprising:

a substrate;

a plurality of sensors associated with said substrate, each said sensor adapted to detect and provide an output indicative of the presence or absence of a liquid electrolyte in a corresponding, distinct container in proximity to said substrate; and

a self-contained power source coupled to and providing power to said plurality of sensors.