REFERENCE HOURS TRACKING FOR MACHINE MAINTENANCE

• US 20170098198A1
• Filed: 10/02/2015
• Published: 04/06/2017
• Est. Priority Date: 10/02/2015
• Status: Abandoned Application

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Bullock, Robert Gerald
• Application Number:
  US14/873,402
• Publication Number:
  US 20170098198A1
• Time in Patent Office: Days
• CPC Class Codes: G06Q 10/10 Office automation; Time management
• CPC Class Codes: G06Q 10/20 Administration of product repair or maintenance

Abstract

A method of tracking machine maintenance includes tracking units of time with a service meter associated with the machine. Machine maintenance protocols may be performed based on tracking of units of time with the service meter. The accuracy of the service meter may be assessed, and the method includes creating a virtual reference hour meter associated with the machine in response to a service meter inaccuracy being assessed. Units of time may be tracked with the virtual reference hour meter. Machine maintenance protocols may be performed based on tracking of units of time with the virtual reference hour meter.

Claims

1. A method of tracking machine maintenance, comprising:

tracking units of time with a service meter associated with the machine;

performing machine maintenance protocols based on the tracking, of units of time with the service meter;

assessing accuracy of the service meter;

responsive to a service meter inaccuracy being assessed, creating a virtual reference hour meter associated with the machine;

tracking units of time with the virtual reference hour meter; and

performing machine maintenance protocols based on the tracking of units of time with the virtual reference hour meter.

2. The method of claim 1, wherein the service meter inaccuracy has occurred as a result of a defective service meter associated with the machine, and further including:

replacing the defective service meter with a new service meter; and

setting the created virtual reference hour meter at a reading of units of time indicative of the actual time that the machine has been in operation.

3. The method of claim 1, wherein the service meter inaccuracy has occurred as a result of failure of one or more components in an electronic system of the machine, and further including:

replacing the failed one or more components; and

setting the created virtual reference hour meter at a reading of units of time indicative of the actual time that the machine has been in operation.

4. The method of claim 3, wherein the one or more components in the electronic system of the machine includes an electronic control module.

5. The method of claim 1, wherein the service meter inaccuracy has occurred as a result of replacement of a major machine component, and further including:

installing a replacement major machine component; and

setting the created virtual reference hour meter at a reading of units of operating time indicative of the operating time of the replacement major machine component.

6. The method of claim 5, wherein the created virtual reference hour meter is set at a reading of zero.

7. The method of claim 1, wherein creating the virtual reference hour meter includes:

accessing an on-line web-based program for tracking machine maintenance;

selecting a link representing the machine;

selecting a link for enabling configuring of a virtual reference hour meter for the machine; and

setting the virtual reference hour meter to a desired number of hours.

8. The method of claim 7, wherein the desired number of hours is indicative of the actual time that the machine has been in operation.

9. The method of claim 1, wherein service meter readings may be accessed from a plurality of locations, and the virtual reference hour meter may be accessed from the same plurality of locations.

10. A system for on-line tracking of maintenance intervals for a fleet of machines via a web-based computer program with user interface, comprising:

a service meter configured to measure time units of operation for each machine of the fleet of machines until machine maintenance is due;

a virtual reference hour meter configured to measure time units of operation for at least some of the machines of the fleet of machines until machine maintenance is due; and

a maintenance landing page including a plurality of icons, each icon identifying an individual machine of the fleet of machines, the maintenance landing page including at least one additional icon for each machine indicating whether time units of operation for the machine are being measured by the service meter, the virtual reference hour meter, or both the service meter and the virtual reference hour meter.

11. The system of claim 10, further including a page permitting configuration of a virtual reference hour meter for an individual machine of the fleet of machines.

12. The system of claim 11, further including a page permitting enabling the virtual reference hour meter for the individual machine of the fleet of machines.

13. The system of claim 10, including both a service meter icon and a virtual reference hour meter icon, and including a page for viewing the status indication of each maintenance interval for a machine, wherein at least one of the service meter icon and the virtual reference hour meter icon is displayed near and associated with each status indication.

14. The system of claim 10, including a page for creating a maintenance interval and permitting virtual reference hour meter tracking to be enabled.

15. A method of maintaining a machine and tracking machine maintenance, comprising:

placing a machine into service, the machine including a service meter configured to measure hours of machine operation;

performing one or more first maintenance protocols for the machine based on an indication of a number of hours by the service meter;

creating a virtual reference hour meter for the machine; and

performing one or more second maintenance protocols for the machine based on an indication of a number of hours by the virtual reference hour meter.

16. The method of claim 15, wherein the indication of a number of hours by the service meter may be accessed from multiple locations, and the indication of a number of hours by the virtual reference hour meter may be accessed from the same multiple locations.

17. The method of claim 15, further including:

replacing the service meter by providing a replacement service meter indicating zero hours when provided; and

setting the virtual reference hour meter to indicate the actual number of hours that the machine has been placed in service.

18. The method of claim 15, wherein creating a virtual reference hour meter for the machine includes:

accessing an on-line web-based program for tracking machine maintenance;

selecting a link representing the machine from a listing representing machines of a fleet of machines;

selecting a link for the machine for enabling configuring of a virtual reference hour meter; and

setting the virtual reference hour meter to a desired number of hours.

19. The method of claim 18, further including replacing the service meter by providing a replacement service meter indicating zero hours when provided, and wherein setting the virtual reference hour meter to a desired number of hours includes setting the virtual reference hour meter to indicate the actual number of hours that the machine has been placed in service.

20. The method of claim 18, including:

selecting a link for creating a maintenance protocol;

creating a new maintenance protocol; and

selecting whether the new maintenance protocol is to be tracked via the machine service meter or via the virtual reference hour meter.