EMBEDDED TRANSMISSIVE DIFFRACTIVE OPTICAL ELEMENTS

• US 20200133014A1
• Filed: 10/29/2018
• Published: 04/30/2020
• Est. Priority Date: 10/29/2018
• Status: Active Grant

• Current Assignee: STMicroelectronics Limited (STMicroelectronics NV)
• Original Assignee: STMicroelectronics Limited (STMicroelectronics NV)
• Inventors: DOWNING, James Peter Drummond
• Granted Patent: US 11,391,957 B2
• Time in Patent Office: Days
• CPC Class Codes: G02B 1/11 Anti-reflection coatings
• CPC Class Codes: G02B 1/113 using inorganic layer materials only
• CPC Class Codes: G02B 1/115 Multilayers
• CPC Class Codes: G02B 1/118 having sub-optical wavelength surface structures designed to provide an enhanced transmittance, e.g. moth-eye structures
• CPC Class Codes: G02B 27/09 Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for adapting the beam shape of a laser diode G02B19/0052; adapting the beam shape of an LED G02B19/0061; coupling into light guides using intermediate optical elements G02B6/4204; beam shaping specially adapted for lasers H01S3/005
• CPC Class Codes: G02B 27/0944 Diffractive optical elements, e.g. gratings, holograms gratings per se G02B5/18; holograms used as optical elements per se G02B5/32
• CPC Class Codes: G02B 27/0955 Lenses lenses per se G02B3/00
• CPC Class Codes: G02B 27/0961 Lens arrays lens arrays per se G02B3/0006
• CPC Class Codes: G02B 5/1842 Gratings for image generation G02B5/1847 takes precedence

Abstract

Various embodiments provide optical lenses that include phase shift layers that transmit incident light with four or more distinct phase quantizations. In one embodiment, a lens includes a substrate, a first immersion material layer on the substrate, and a plurality of anti-reflective phase shift layers on the first immersion material layer. The phase shift layers define a first anti-reflective phase shift region that transmits received light without a phase shift, a second anti-reflective phase shift region configured to transmit the received light with a first phase shift, a third anti-reflective phase shift region configured to transmit the received light with a second phase shift, and a fourth anti-reflective phase shift region configured to transmit the received light with a third phase shift. The first, second, and third phase shifts are different from one another.

Claims

1. A lens, comprising:

a substrate;

a first immersion material layer on the substrate; and

a plurality of anti-reflective phase shift layers on the first immersion material layer, the phase shift layers defining;

a first anti-reflective phase shift region configured to transmit received light without a phase shift;

a second anti-reflective phase shift region configured to transmit the received light with a first phase shift;

a third anti-reflective phase shift region configured to transmit the received light with a second phase shift; and

a fourth anti-reflective phase shift region configured to transmit the received light with a third phase shift, the first, second, and third phase shifts being different from one another.

2. The lens of claim 1 wherein the first phase shift is a π

/2-phase shift, the second phase shift is a π

-phase shift, and the third phase shift is a 3π

/2-phase shift.

3. The lens of claim 1 wherein the plurality of anti-reflective phase shift layers includes:

a first anti-reflective phase shift layer including regions of a first material respectively abutting regions of a second material; and

a second anti-reflective phase shift layer on the first anti-reflective phase shift layer, the second anti-reflective phase shift layer including regions of a third material respectively abutting regions of a fourth material,

wherein the first and third materials are configured to transmit the received light without a phase shift, the second material is configured to transmit the received light with a π

-phase shift, and the fourth material is configured to transmit the received light with a π

/2-phase shift.

4. The lens of claim 3 wherein the first and third materials are a same material, and the second and fourth materials are a same material.

5. The lens of claim 4 wherein the first and third materials are silicon nitride, and the second and fourth materials are silicon.

6. The lens of claim 5 wherein the second and fourth materials are amorphous silicon.

7. The lens of claim 3, further comprising:

a second immersion material layer between the first and second anti-reflective phase shift layers; and

a third immersion material layer on the second anti-reflective phase shift layer.

8. The lens of claim 7 wherein the first, second, and third immersion material layers are SiO₂ layers.

9. The lens of claim 3 wherein the third material of the second anti-reflective phase shift layer is disposed on and between the regions of the fourth material.

10. The lens of claim 3, further comprising:

a second immersion material layer between the first anti-reflective phase shift layer and the regions of the third material; and

a third immersion material layer on the second anti-reflective phase shift layer.

11. The lens of claim 3 wherein the regions of the third material extend to a first height from a surface of the first anti-reflective phase shift layer, and the regions of the fourth material extend to a second height from the surface of the first anti-reflective phase shift layer, the first height being greater than the second height.

12. The lens of claim 1 wherein the first immersion material layer has a first surface and a second surface opposite to the first surface, the plurality of anti-reflective phase shift layers being positioned between the first and second surfaces of the first immersion material layer, and the first immersion material layer extends between adjacent ones of the plurality of anti-reflective phase shift layers.

13. A lens, comprising:

an immersion material layer having opposite first and second surfaces; and

a plurality of anti-reflective phase shift layers embedded in the immersion material layer between the first and second surfaces, portions of the immersion material layer extending between adjacent ones of the plurality of anti-reflective phase shift layers, the lens including;

a first anti-reflective phase shift region configured to transmit received light without a phase shift;

a second anti-reflective phase shift region configured to transmit the received light with a first phase shift;

a third anti-reflective phase shift region configured to transmit the received light with a second phase shift; and

a fourth anti-reflective phase shift region configured to transmit the received light with a third phase shift, the first, second, third, and fourth phase shifts being different from one another.

14. The lens of claim 13 wherein the first anti-reflective phase shift region includes only the immersion material layer, the second anti-reflective phase shift region includes a first portion of the plurality of anti-reflective phase shift layers, the third anti-reflective phase shift region includes the first portion and a second portion of the plurality of anti-reflective phase shift layers, and the fourth anti-reflective phase shift region includes the first, second, and a third portion of the plurality of anti-reflective phase shift layers.

15. The lens of claim 13 wherein each of the portions of the immersion material layer extending between adjacent ones of the plurality of anti-reflective phase shift layers have a same thickness.

16. The lens of claim 13 wherein at least one of the anti-reflective phase shift layers has a first thickness in one of the second through fourth anti-reflective phase shift regions, and a second thickness in another one of the second through fourth anti-reflective phase shift regions, the first thickness being different than the second thickness.

17. The lens of claim 16 wherein the first thickness is about 40 nm, and the second thickness is about 20 nm.

18. The lens of claim 13 wherein the immersion material comprises SiO₂ and each of the plurality of anti-reflective phase shift layers comprises amorphous silicon.

19. A lens, comprising:

a substrate;

a first immersion material layer on the substrate;

a first anti-reflective layer on the first immersion layer;

a second anti-reflective layer;

a second immersion material layer on the second anti-reflective layer; and

a phase shift layer between the first and second anti-reflective layers, the phase shift layer including;

a plurality of portions of a first material, at least two of the portions of the first material having different widths; and

a plurality of portions of a second material, at least two of the portions of the second material having different widths, the portions of the first and second materials being alternately disposed in a width direction of the phase shift layer.

20. The lens of claim 19 wherein the first material comprises silicon nitride, and the second material comprises amorphous silicon.

21. The lens of claim 19 wherein the widths of each of the portions of the first material and of the second material are within a range from 10 nm to 250 nm.